Electro-active fluid cooling system

• US 7,063,268 B2
• Filed: 06/21/2004
• Issued: 06/20/2006
• Est. Priority Date: 06/21/2004
• Status: Expired due to Fees

• Current Assignee: Intel Corporation
• Original Assignee: Intel Corporation
• Inventors: Chrysler, Gregory M., Vandentop, Gilroy J.
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US10/874,131
• Publication Number:
  US 20050279109A1
• Time in Patent Office: 729 Days
• Field of Search: 236/93.R, 236/93.A, 622/592, 310/365, 310/366, 251/129.01, 251/129.06, 137/67, 361/699, 417/413.1
• US Class Current: 236/93.00R
• CPC Class Codes: F04B 19/24 Pumping by heat expansion of pumped fluid
• CPC Class Codes: F04B 43/06 Pumps having fluid drive
• CPC Class Codes: H05K 7/20272 Accessories for moving fluid, for expanding fluid, for connecting fluid conduits, for distributing fluid, for removing gas or for preventing leakage, e.g. pumps, tanks or manifolds
• CPC Class Codes: Y10T 137/1624 Destructible or deformable element controlled

Abstract

Embodiments of the invention provide one or more valves in which an electroactive material acts to open or close the valves to increase efficiency of a pump, which may be a pump that uses an electroactive diaphragm to pump fluid. The valves and pump may pump fluid to cool a device in a system.

Claims

1. A device, comprising:

an inlet fluid line, wherein the inlet fluid line has a cross sectional area of about 0.012 square inches or less;

a valve housing including an inlet connected to the inlet fluid line, an outlet, and a fluid volume to allow fluid to flow from the inlet to the outlet;

an outlet fluid line connected to the outlet;

a first niece of electro-active material connected to the valve housing; and

circuitry electrically connected to the first piece of electro-active material to apply a first voltage across the first piece of electro-active material to cause the first piece of electro-active material to have a first shape that does not substantially restrict fluid flow through the fluid volume of the valve housing, and to apply a second voltage across the first piece of electro-active material to cause the first piece of electro-active material to have a second shape, the second shape that at least partially restricts the flow of fluid from the inlet through the fluid volume to the outlet.

2. A device, comprising:

an inlet fluid line;

a valve housing including an inlet connected to the inlet fluid line, an outlet, and a fluid volume to allow fluid to flow from the inlet to the outlet;

an outlet fluid line connected to the outlet;

a first piece of electro-active material connected to the valve housing, wherein the valve housing and the first piece of electro-active material comprise a first valve,

circuitry electrically connected to the first piece of electro-active material to apply a first voltage across the first piece of electro-active material to cause the first piece of electro-active material to have a first shape that does not substantially restrict fluid flow through the fluid volume of the valve housing, and to apply a second voltage across the first piece of electro-active material to cause the first niece of electro-active material to have a second shape, the second shape that at least partially restricts the flow of fluid from the inlet through the fluid volume to the outlet;

a pump having an electro-active diaphragm, a pump inlet, and a pump outlet the pump inlet connected to the outlet fluid line of the first valve;

a second valve having a second piece of electro-active material and connected to the pump outlet;

a cooling device connected to the second valve to receive fluid pumped by the pump, the fluid received being heated when within the cooling device;

a heat producing device connected to the cooling device to transfer heat from the heat producing device to the cooling device;

a heat exchanger connected to the cooling device to receive the heated fluid from the cooling device and to transfer heat to an environment around the heat exchanger; and

wherein the circuitry is also electrically connected to the pump and the second valve to apply voltages to the pump and the first and second valve, the voltages timed to cause the first valve to be closed and the second valve to be open when the diaphragm within the pump expands and to cause the first valve to be open and the second valve to be closed with the diaphragm within the pump contracts.

3. The device of claim 2, wherein:

the first piece of electro-active material is a sheet of electro-active material;

the first shape of the first piece of electro-active material is that of the sheet curved in an arc with a first arc length; and

the arc of the first shape has a convex surface closer to the fluid volume and a concave surface further from the fluid volume.

4. The device of claim 3, wherein the second shape of the first piece of electro-active material is that of the sheet curved in an arc with a second arc length larger than the first arc length.

5. The device of claim 4, wherein the second shape of the first piece of electro-active material extends at least partially into the fluid volume to at least partially restrict flow of fluid from the inlet through the fluid volume to the outlet.

6. The device of claim 4, wherein the second arc length is greater than the first arc length by about 20% to about 50%.

7. The device of claim 4, wherein second shape of the first piece of electro-active material substantially completely blocks the flow of fluid from the inlet through the fluid volume to the outlet.

8. The device of claim 4, further comprising a second piece of electro-active material connected to the valve housing, and wherein the circuitry is electrically connected to the second piece of electro-active material to apply a third voltage across the first piece of electro-active material to cause the second piece of electro-active material to have a third shape that does not substantially extend into the fluid volume of the valve housing, and to apply a fourth voltage across the second piece of electro-active material to cause the second piece of electro-active material to have a fourth shape, the fourth shape being to cause at least partial constriction of the flow of fluid from the inlet through the fluid volume to the outlet.

9. The device of claim 8, wherein the circuitry is adapted to apply the second voltage across the first piece of electro-active material to cause the first piece of electro-active material to have the second shape, and the fourth voltage across the second piece of electro-active material to cause the second piece of electro-active material to have the fourth shape at approximately the same time, and wherein the second shape of the first piece of electro-active material and the fourth shape of the second of the first piece of electro-active material contact each other to substantially completely block the flow of fluid from the inlet through the fluid volume to the outlet.

10. The device of claim 2, further comprising a restrictor component coupled to the first piece of electro-active material, wherein the second shape of the first piece of electro-active material is to cause the restrictor component to extend at least partially into the fluid volume to at least partially restrict flow of fluid from the inlet through the fluid volume to the outlet.

11. A device, comprising:

a diaphragm pump to draw fluid in from a pump inlet and expel fluid out through a pump outlet;

a first valve including an electro-active material to allow fluid to flow into the diaphragm pump when the diaphragm pump draws fluid in from the pump inlet and to at least partially restrict fluid flow when the diaphragm pump expels fluid out through the pump outlet; and

a second valve including an electro-active material to allow fluid to flow from the diaphragm pump when the diaphragm pump expels fluid out through the pump outlet and to at least partially restrict fluid flow when the diaphragm pump draws fluid in from the pump inlet.

12. The device of claim 11, further comprising circuitry to apply voltages to the diaphragm pump and the first and second valves, wherein the electro-active material of the first valve is adapted to take a first shape to allow fluid to flow through the first valve in response to the circuitry applying a first voltage across the electro-active material, and the electro-active material of the first valve is adapted to take a second shape to at least partially restrict fluid from flowing through the first valve in response to the circuitry applying a second voltage across the electro-active material.

13. The device of claim 12, wherein the second voltage is in a range from about 1500 volts to about 3500 volts.

14. The device of claim 13, wherein the first voltage is about zero volts.

15. The device of claim 11, further comprising a fluid line connected to the first valve and the diaphragm pump to allow fluid to flow between first valve and the diaphragm pump.

16. The device of claim 15, wherein the fluid line has a substantially elliptical cross section with a maximum distance across the ellipse being less than about one-eighth of an inch.

17. The device of claim 15, wherein the fluid line has a substantially rectangular cross section with a maximum length of a side wall of the rectangle being less than about one-eight of an inch.

18. The device of claim 11, further comprising:

a microprocessor;

a cooling device connected to the microprocessor to receive heat from the microprocessor, and connected to the diaphragm pump; and

wherein the diaphragm pump is adapted to pump fluid through the cooling device, the fluid pumped through the cooling device being to receive heat from the cooling device and remove the heat from the cooling device.

19. The device of claim 18, further comprising:

memory connected to the microprocessor;

mass storage to the microprocessor; and

a motherboard including a chipset connected to the microprocessor;

a second cooling device connected to the chipset to receive heat from the chipset, and connected to the diaphragm pump; and

wherein the diaphragm pump is adapted to pump fluid through the second cooling device, the fluid pumped through the second cooling device being to receive heat from the second cooling device and remove the heat from the second cooling device.

20. A method, comprising:

applying a first voltage to a first piece of electro-active material in an inlet valve to cause the first piece of electro-active material to take a first shape that at least partially restricts fluid flow through the inlet valve;

applying a first signal to a pump with an inlet connected to the inlet valve to cause the pump to expel fluid from the pump, the first piece of electro-active material having the first shape during at least some of a time that the pump expels fluid from the pump;

applying a second voltage to a second piece of electro-active material in an outlet valve connected to an outlet of the pump to cause the second piece of electro-active material to take a second shape that does not substantially restrict fluid flow through the inlet valve, the second piece of electro-active material having the second shape during at least some of the time that the pump expels fluid from the pump;

applying a third voltage to the first piece of electro-active material in the inlet valve to cause the first piece of electro-active material to take a third shape that does not substantially restrict fluid flow through the inlet valve;

applying a second signal to the pump with an inlet connected to the inlet valve to cause the pump to draw in fluid to the pump, the first piece of electro-active material having the third shape during at least some of a time that the pump draws in fluid to the pump; and

applying a fourth voltage to the second piece of electro-active material in the outlet valve to cause the second piece of electro-active material to take a fourth shape that at least partially restricts fluid flow through the outlet valve, the second piece of electro-active material having the fourth shape during at least some of the time that the pump draws in fluid to the pump.

21. The method of claim 20, wherein the first shape of the first piece of electro-active material is that of a sheet curved in an arc with a first radius and the third shape of the first piece of electro-active material is that of the sheet curved in an arc with a second radius smaller than the first radius.

22. The method of claim 20, wherein the first voltage, the first signal, and the second voltage are applied at approximately the same time.

23. The method of claim 20, wherein applying the first voltage and the second voltage occur before applying the first signal.

24. The method of claim 23, wherein applying the third voltage and the fourth voltage occur after applying the first signal and before applying the second signal.