Temperature compensation method for soot sensor

• US 7,064,562 B2
• Filed: 07/30/2004
• Issued: 06/20/2006
• Est. Priority Date: 12/04/2002
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Salvador, Nicte, Lin, Yingjie
• Primary Examiner(s): DEB, ANJAN K
• Application Number:
  US10/909,272
• Publication Number:
  US 20050017738A1
• Time in Patent Office: 690 Days
• Field of Search: 324/698, 324/708, 324/709, 324/601, 324/655
• US Class Current: 324/698
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

Certain characteristics of Diesel engine lubrication oil are determined. A sensor formed as a capacitor is immersed in the oil. An inductor is in series with the sensor, and a high frequency voltage with a varying frequency is applied to the resonance circuit formed by the inductor and capacitor. Resonance is sensed, and the resonant frequency and/or the resonant current are used to determine the soot content and/or the dielectric constant of the oil. The electronics temperature can be used to compensate for temperature variations in the resonant frequency and the electronics temperature and the oil temperature can be used to compensate for temperature variations in the resonant current. The compensated values are preferably used in the determination of soot content and the dielectric constant.

Claims

1. A method for determining characteristics of Diesel engine lubrication oil, comprising the steps of:

immersing a capacitor in the oil such that the oil provides a dielectric between the plates thereof;

connecting an inductor in series with the capacitor, wherein the capacitor and the inductor collectively provide a resonance circuit;

varying a frequency of a high frequency voltage applied to the resonance circuit;

sensing a temperature of the inductor;

sensing when the resonance circuit is at resonance to thereby obtain at least one of a resonant frequency and a resonant current;

compensating at least one of the resonant frequency and the resonant current for the temperature of the inductor; and

using at least one of the compensated resonant frequency and the compensated resonant current to determine at least one of a soot content and a dielectric constant of the oil.

2. The method according to claim 1 wherein the step of sensing when the resonance circuit is at resonance further comprises the steps of:

sensing a current value for each of a plurality of frequencies of the high frequency voltage applied to the resonance circuit during the varying step; and

detecting a maximum value of the current wherein the maximum value of the current represents the resonant current.

3. The method according to claim 2 wherein the step of sensing when the resonance circuit is at resonance further comprises the step of:

sensing an input voltage to a drive device varying the frequency of the high frequency voltage applied to the resonance circuit for the same plurality of frequencies of the high frequency voltage applied to the resonance circuit during the varying step; and

wherein the input voltage when the maximum value of the current is detected represents the resonant frequency.

4. The method according to claim 3, further comprising the step of:

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the resonance circuit is at resonance detects that the resonance circuit is at resonance, the calibrating step occurring while the temperature of the inductor is at a reference temperature.

5. The method according to claim 3, further comprising the step of:

compensating the resonant frequency for the temperature of the inductor using the formula f_c=m_f(T_ref−

T_pcb)+f_m;

wherein f_c is the compensated resonant frequency, f_m is the resonant frequency, m_f is a slope of frequency with respect to inductor temperature, T_ref is a reference temperature, and T_pcb is the temperature of the inductor; and

wherein the step of using at least one of the compensated resonant frequency and the compensated resonant current to determine at least one of the soot content and the dielectric constant of the oil further comprises the step of using the compensated resonant frequency to determine the dielectric constant of the oil.

6. The method according to claim 3, further comprising the step of:

sensing a temperature of the oil.

7. The method according to claim 6, further comprising the steps of:

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the resonance circuit is at resonance detects that the resonance circuit is at resonance, the calibrating step occurring while the temperature of the inductor is at a reference temperature; and

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the resonance circuit is at resonance detects that the resonance circuit is at resonance, the calibrating step occurring while the temperature of the oil is at the reference temperature.

8. The method according to claim 6, further comprising the step of:

delaying the step of sensing when the resonance circuit is at resonance until the temperature of the oil is within a predetermined temperature range.

9. The method according to claim 6, further comprising the steps of:

compensating the resonant frequency for the temperature of the inductor using the formula f_c=m_f(T_ref−

T_pcb)+f_m wherein f_c is the compensated resonant frequency, f_m is the resonant frequency, m_f is a slope of frequency with respect to inductor temperature, T_ref is a reference temperature, and T_pcb is the temperature of the inductor; and

compensating the resonant current for the temperature of the inductor and the temperature of the oil using the formulas V_c=m_c(T_ref−

T_oil)+V_m and m_c=α

(T_oil−

T_pcb)+m_uc wherein V_c is the compensated resonant current, V_m is the resonant current;

m_c is a slope of loop current with respect to oil temperature compensated for temperature;

m_uc is the slope of loop current with respect to oil temperature, T_ref is the reference temperature, T_oil is the temperature of the oil, T_pcb is the temperature of the inductor, and α

is an adjust factor.

10. The method according to claim 9 wherein the step of using the compensated resonant current and the compensated resonant frequency to determine the soot content of the oil further comprises the steps of:

calculating a soot index according to the formula Index=10 V_c/f_c² wherein Index is the soot index, V_c is the compensated resonant current and f_c is the compensated resonant frequency; and

comparing the soot index to a plurality of known soot index values associated with known soot content values.

11. The method according to claim 1 wherein the step of sensing when the resonance circuit is at resonance further comprises the steps of:

sensing a difference of phase between current and voltage of the resonance circuit during the varying step;

determining when the difference equals zero; and

determining at least one of the resonant frequency and the resonant current when the difference equals zero.

12. The method according to claim 11 wherein the step of determining at least one of the resonant frequency and the resonant current further comprises the step of:

determining a voltage of the resonance circuit when the difference equals zero; and

wherein the voltage represents the resonant frequency.

13. The method according to claim 12 wherein the step of determining at least one of the resonant frequency and the resonant current further comprises the step of:

determining a current of the resonance circuit when the difference equals zero; and

wherein the current represents the resonant current.

14. The method according to claim 13, further comprising the step of:

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the difference equals zero, the calibrating step occurring while the temperature of the inductor is at a reference temperature.

15. The method according to claim 13, further comprising the step of:

compensating the resonant frequency for the temperature of the inductor using the formula f_c=m_f(T_ref−

T_pcb)+f_m;

wherein f_c is the compensated resonant frequency, f_m is the resonant frequency, m_f is a slope of frequency with respect to inductor temperature, T_ref is a reference temperature, and T_pcb is the temperature of the inductor; and

wherein the step of using at least one of the compensated resonant frequency and the compensated resonant current to determine at least one of the soot content and the dielectric constant of the oil further comprises the step of using the compensated resonant frequency to determine the dielectric constant of the oil.

16. The method according to claim 13, further comprising the step of:

sensing a temperature of the oil.

17. The method according to claim 16, further comprising the steps of:

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the difference is zero, the calibrating step occurring while the temperature of the inductor is at a reference temperature; and

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the difference is zero, the calibrating step occurring while the temperature of the oil is at the reference temperature.

18. The method according to claim 16, further comprising the steps of:

compensating the resonant frequency for the temperature of the inductor using the formula f_c=m_f(T_ref−

T_pcb)+f_m wherein f_c is the compensated resonant frequency, f_m is the resonant frequency, m_f is a slope of frequency with respect to inductor temperature, T_ref is a reference temperature, and T_pcb is the temperature of the inductor; and

compensating the resonant current for the temperature of the inductor and the temperature of the oil using the formulas V_c=m_c(T_ref−

T_oil)+V_m and m_c=α

(T_oil−

T_pcb)+m_uc wherein V_c is the compensated resonant current, V_m is the resonant current;

m_c is a slope of loop current with respect to oil temperature compensated for temperature;

m_uc is the slope of loop current with respect to oil temperature, T_ref is the reference temperature, T_oil is the temperature of the oil, T_pcb is the temperature of the inductor, and α

is an adjust factor.

19. The method according to claim 18, wherein the step of using the compensated resonant current and the compensated resonant frequency to determine the soot content of the oil further comprises the steps of:

calculating a soot index according to the formula Index=10 V_c/f_c² wherein Index is the soot index, V_c is the compensated resonant current and f_c is the compensated resonant frequency; and

comparing the soot index to a plurality of known soot index values associated with known soot content values.

20. The method according to claim 1, further comprising the step of:

sensing a temperature of the oil.

21. The method according to claim 20, further comprising the step of:

delaying the step of sensing when the resonance circuit is at resonance until the temperature of the oil is within a predetermined temperature range.

22. The method according to claim 20, further comprising the steps of:

compensating a resonant frequency measured when the resonance circuit is at resonance for the temperature of the inductor to obtain the compensated resonant frequency; and

further compensating the resonant current for the temperature of the oil.

23. The method according to claim 22 wherein the step of using at least one of the resonant frequency and the resonant current to determine at least one of a soot content and a dielectric constant of the oil further comprises the step of using the compensated resonant frequency to determine the dielectric constant of the oil.

24. The method according to claim 1, further comprising the step of:

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the resonance circuit is at resonance detects that the resonance circuit is at resonance, the calibrating step occurring while the temperature of the inductor is at a reference temperature.

25. The method according to claim 24, further comprising the steps of:

sensing a temperature of the oil; and

calibrating measurements of at least one of the resonant current and the resonant frequency taken when the step of sensing when the resonance circuit is at resonance detects that the resonance circuit is at resonance, the calibrating step occurring while the temperature of the oil is at the reference temperature.