Circuit breaker for detecting overload

• US 7,064,944 B2
• Filed: 04/08/2003
• Issued: 06/20/2006
• Est. Priority Date: 04/09/2002
• Status: Expired due to Fees

• Current Assignee: Seochang Electric Communication Company Limited
• Original Assignee: Seochang Electric Communication Company Limited
• Inventors: Kim, Dong Sub, Kim, Cheon Yeon
• Primary Examiner(s): Jackson, Stephen W.
• Assistant Examiner(s): Nguyen, Danny
• Application Number:
  US10/410,785
• Publication Number:
  US 20030231449A1
• Time in Patent Office: 1,169 Days
• Field of Search: 361/93.7, 361/93.8, 361/93.9, 361/42, 361/43, 361/44, 361 45- 50, 361/91.1, 361/93.1, 361/103
• US Class Current: 361/93.1
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/093 with timing means in general H02H3/027; thermal delay H02H3/085; timing means for undervoltage protection H02H3/247

Abstract

A circuit breaker for detecting overload is disclosed. The circuit breaker detects an overload condition electrically without using bimetal. The circuit breaker for detecting overload includes an arc fault detector and a discharge controller. If arc fault occurs, the discharge controller discharges voltage charged in a capacitor. Therefore, the circuit breaker does not trip the circuit when arc fault occurs although high current flows on a conductor. Further, the circuit breaker for detecting overload includes a charging time constant controller so that charging time is varied according to current flowing on the conductor.

Claims

1. A circuit breaker for detecting overload of a circuit, comprising:

a current detector configured to detect current flowing through a conductor and to output a current detection signal, the conductor being configured to electrically connect a source and a load in the circuit;

a rectifier configured to rectify the current detection signal and to output a rectified signal;

an overload indicative signal generator configured to integrate the rectified signal and to generate an overload indicative signal based on the rectified signal;

an arc fault detector configured to detect whether an arc fault has occurred in the circuit based on the rectified signal; and

a first discharge controller configured to control the overload indicative signal generator based on the detected arc fault such that the integrated signal is discharged,

wherein the overload indicative signal generator comprises;

an integrator configured to integrate the rectified signal, wherein the integrator comprises a resistor and a capacitor that is charged with the rectified signal;

a reference voltage generator configured to generate a predetermined reference voltage; and

a comparator configured to compare the reference voltage with the integrated signal to thereby generate the overload indicative signal,

and wherein the first discharge controller comprises a silicon controlled rectifier (SCR) turned on when the arc detection signal is input to the gate terminal of the SCR so that the capacitor is coupled to the ground.

2. The circuit breaker of claim 1, wherein the current detector comprises a current transformer configured to detect variance of current of the conductor to thereby output a signal that is proportional to the variance of the current.

3. The circuit breaker of claim 1, wherein the current detector comprises a shunt circuit configured to detect amplitude of current passing through a resistor connected in parallel to the conductor.

4. The circuit breaker of claim 1, wherein the current detector comprises a Rogowski coil sensor.

5. The circuit breaker of claim 1, wherein the rectifier comprises four diodes configured to perform a full rectification.

6. The circuit breaker of claim 1, wherein the rectifier comprises a diode configured to perform a half rectification.

7. The circuit breaker of claim 1, wherein the reference voltage generator comprises a bias source and at least a resistor for dividing voltage of the bias source.

8. The circuit breaker of claim 1, wherein the comparator comprises an op-amp configured to receive the integrated signal and the predetermined reference voltage.

9. The circuit breaker of claim 1, wherein the arc fault detector comprises:

a filter configured to pass a signal of a predetermined frequency bandwidth from the rectified signal;

a level limiter configured to limit the level of the filtered signal to a predetermined level when the level of the filtered signal exceeds a predetermined threshold;

a reference voltage generator configured to generate a predetermined reference voltage; and

a comparator configured to compare the output signal of the level limiter with the predetermined reference voltage to thereby generate an arc detection signal when the level of the output signal of the level limiter is higher than the level of the reference voltage.

10. The circuit breaker of claim 9, wherein the filter comprises a high-pass filter including a resistor and a capacitor.

11. The circuit breaker of claim 9, wherein the level limiter comprises a Zener diode.

12. The circuit breaker of claim 9, wherein the reference voltage generator comprises a bias source and at least a resistor for dividing voltage of the bias source.

13. The circuit breaker of claim 9, wherein the comparator comprises an op-amp configured to receive the output signal of the level limiter and the output signal of the reference voltage generator.

14. The circuit breaker of claim 1, further comprising a circuit interrupter being configured to break the circuit based on the overload indicative signal.

15. A circuit breaker for detecting overload of a circuit, comprising:

a current detector configured to detect current flowing through a conductor and to output a current detection signal, the conductor being configured to electrically connect a source and a load in the circuit;

a rectifier configured to rectify the current detection signal and to output a rectified signal;

an overload indicative signal generator configured to integrate the rectified signal and to generate an overload indicative signal based on the rectified signal;

an arc fault detector configured to detect whether an arc fault has occurred in the circuit based on the rectified signal;

a first discharge controller configured to control the overload indicative signal generator based on the detected arc fault such that the integrated signal is discharged; and

a second discharge controller configured to discharge the integrated signal when the conductor is interrupted by electrical faults including an overload, an arc fault and a ground fault.

16. A circuit breaker for detecting overload of a circuit, comprising:

a current detector configured to detect current flowing through a conductor and to output a current detection signal, the conductor being configured to electrically connect a source and a load in the circuit;

a rectifier configured to rectify the current detection signal and to output a rectified signal;

an overload indicative signal generator configured to integrate the rectified signal and to generate an overload indicative signal based on the rectified signal;

an arc fault detector configured to detect whether an arc fault has occurred in the circuit based on the rectified signal;

a first discharge controller configured to control the overload indicative signal generator based on the detected arc fault such that the integrated signal is discharged; and

a charging time constant controller configured to change a charging time constant according to an amplitude of the rectified signal,

wherein the charge time constant controller comprises a plurality of Zener diodes connected in parallel with one another and resistors.