Exhalation valves

• US 7,066,177 B2
• Filed: 07/28/2004
• Issued: 06/27/2006
• Est. Priority Date: 07/30/2003
• Status: Active Grant

• Current Assignee: Intersurgical Ag
• Original Assignee: Intersurgical Limited (Intersurgical Ag)
• Inventors: Jassell, Surinderjit Kumar, Pittaway, Alan Kenneth
• Primary Examiner(s): Bennett, Henry
• Assistant Examiner(s): Ali, Shumaya B.
• Application Number:
  US10/900,477
• Publication Number:
  US 20050034726A1
• Time in Patent Office: 699 Days
• Field of Search: 128/201.28, 128/203.11, 128/204.18, 128/205.15, 128/205.16, 128/205.24, 128/206.15, 128/207, 128/207.16, 128/207.12, 251/61.1, 251/82, 137/529, 137/542
• US Class Current: 128/205.24
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/205 used for exhalation control
• CPC Class Codes: A61M 16/206 Capsule valves, e.g. mushroom, membrane valves

Abstract

An exhalation valve (10) is disclosed for use with an exhalation port (14) of a respiratory circuit. The exhalation valve comprises a hermetically sealed gas chamber (20,120), a gas inlet (22,122) for supplying gas to the gas chamber, and a membrane (24,124) of flexible material that defines at least part of a wall of the gas chamber. The membrane is deformable by a change in the pressure differential between the gas within the gas chamber and the gas within the exhalation port between an inoperative configuration and an operative configuration in which the membrane restricts the flow of gas from the exhalation port to a greater extent than in said inoperative configuration. The membrane is inherently planar but is mounted within the exhalation valve such that deformation of the membrane to its operative configuration occurs substantially without increase of the surface area of the membrane.

Claims

1. An exhalation valve for use with an exhalation port of a respiratory circuit, the exhalation valve comprising:

a hermetically sealed gas chamber,

a gas inlet for supplying gas to the gas chamber, and

a membrane of flexible material defining at least part of a wall of the gas chamber, the membrane being situated, in use, adjacent to the exhalation port, and the membrane being deformable by a change in the pressure differential between the gas within the gas chamber and the gas within the exhalation port between an inoperative configuration and an operative configuration in which the membrane restricts the flow of gas from the exhalation port to a greater extent than in said inoperative configuration, wherein the membrane is inherently planar but is sized and mounted within the exhalation valve such that the surface area of that part of the membrane that spans the space within which it is held is greater than the cross-sectional area of that space and deformation of the membrane to its operative configuration occurs substantially without increase of the surface area of the membrane.

2. An exhalation valve as claimed in claim 1, wherein the membrane completely occludes an exit opening of the exhalation port when in its operative configuration, and the surface area of that part of the membrane that occludes the exit opening is greater than the cross-sectional area of the exit opening.

3. An exhalation valve as claimed in claim 1, wherein the membrane is convoluted when in its inoperative configuration.

4. An exhalation valve as claimed in claim 3, wherein the convoluted form of the membrane is a form in which the membrane is disposed substantially in a plane, but with corrugations, furrows, wrinkles or ridges such that the membrane has peaks and troughs that extend either side of the plane.

5. An exhalation valve as claimed in claim 4, wherein the membrane adopts a more regular, generally dome-shaped, form on deformation to its operative configuration.

6. An exhalation valve as claimed in claim 1, wherein the operative configuration of the membrane either partially or completely occludes an exit opening of the exhalation port, and hence either partially or completely closes the exhalation port, and prevents or inhibits escape of a patient'"'"'s exhaled breath, which is at a pressure below a threshold pressure, from the respiratory circuit, such that if the exhaled breath of the patient is at a pressure above the threshold pressure, the patient'"'"'s exhaled breath deforms the membrane away from the exhalation port and escapes from the respiratory circuit.

7. An exhalation valve as claimed in claim 6, wherein the threshold pressure is substantially equivalent to the positive end expiratory pressure applied to the respiratory circuit at the exhalation port.

8. An exhalation valve as claimed in claim 7, wherein the exhalation valve is arranged such that the positive end expiratory pressure applied to the respiratory circuit at the exhalation port is substantially equal to the pressure of the gas within the gas chamber.

9. An exhalation valve as claimed in claim 1, wherein the exhalation valve is arranged such that before the gas inlet is connected to a supply of gas, and hence the pressure differential is zero, the membrane adopts its operative configuration.

10. An exhalation valve as claimed in claim 9, wherein the exhalation valve includes resilient means that bias the membrane towards its operative configuration.

11. An exhalation valve as claimed in claim 10, wherein the resilient means takes the form of a spring that is located within the gas chamber, and acts between the membrane and an opposing wall of the gas chamber.

12. An exhalation valve as claimed in claim 1, wherein the membrane is manufactured in an inherently smooth and planar form.

13. An exhalation valve as claimed in claim 12, wherein the membrane is a sheet of flexible material.

14. An exhalation valve as claimed in claim 13, wherein the gas chamber is defined by at least two cooperating components and the membrane of flexible material.

15. An exhalation valve as claimed in claim 14, wherein the two cooperating components are adapted to engage one another, and clamp the inherently planar membrane therebetween, along a closed and generally circumferential path.

16. An exhalation valve as claimed in claim 1, wherein the exhalation valve includes the exhalation port which is adapted to be connected, in fluid communication, to a respiratory circuit.

17. An exhalation valve as claimed in claim 16, wherein the exhalation valve includes a section of tubing that is adapted to be connected into a respiratory circuit, and the exhalation port branches from the section of tubing.

18. An exhalation valve as claimed in claim 16, wherein the exhalation port terminates at an exit opening through which exhaled breath from a patient escapes from the respiratory circuit.

19. An exhalation valve as claimed in claim 18, wherein the membrane is disposed parallel to, and above, the exit opening so that the operative configuration of the membrane occludes the exit opening completely.

20. A respiratory circuit including an exhalation valve as claimed in claim 1.

21. An exhalation valve for use with an exhalation port of a respiratory circuit, the exhalation valve comprising:

a hermetically sealed gas chamber,

a gas inlet for supplying gas to the gas chamber, and

a membrane of flexible material defining at least part of a wall of the gas chamber, the membrane being situated, in use, adjacent to the exhalation port, and the membrane being deformable by a change in the pressure differential between the gas within the gas chamber and the gas within the exhalation port between an inoperative configuration and an operative configuration in which the membrane restricts the flow of gas from the exhalation port to a greater extent than in said inoperative configuration, and resilient means that bias the membrane towards its operative configuration, wherein the membrane is inherently planar but is sized and mounted within the exhalation valve such that the surface area of that part of the membrane that spans the space within which it is held is greater than the cross-sectional area of that space and deformation of the membrane to its operative configuration occurs substantially without increase of the surface area of the membrane.

22. An exhalation valve as claimed in claim 21, wherein the membrane completely occludes an exit opening of the exhalation port when in its operative configuration, and the surface area of that part of the membrane that occludes the exit opening is greater than the cross-sectional area of the exit opening.

23. An exhalation valve as claimed in claim 21, wherein the membrane is convoluted when in its inoperative configuration.

24. An exhalation valve as claimed in claim 23, wherein the convoluted form of the membrane is a form in which the membrane is disposed substantially in a plane, but with corrugations, furrows, wrinkles or ridges such that the membrane has peaks and troughs that extend either side of the plane.

25. An exhalation valve as claimed in claim 24, wherein the membrane adopts a more regular, generally dome-shaped, form on deformation to its operative configuration.

26. An exhalation valve as claimed in claim 21, wherein the operative configuration of the membrane either partially or completely occludes an exit opening of the exhalation port, and hence either partially or completely closes the exhalation port, and prevents or inhibits escape of a patient'"'"'s exhaled breath, which is at a pressure below a threshold pressure, from the respiratory circuit, such that if the exhaled breath of the patient is at a pressure above the threshold pressure, the patient'"'"'s exhaled breath deforms the membrane away from the exhalation port and escapes from the respiratory circuit.

27. An exhalation valve as claimed in claim 26, wherein the threshold pressure is substantially equivalent to the positive end expiratory pressure applied to the respiratory circuit at the exhalation port.

28. An exhalation valve as claimed in claim 27, wherein the exhalation valve is arranged such that the positive end expiratory pressure applied to the respiratory circuit at the exhalation port is substantially equal to the pressure of the gas within the gas chamber.

29. An exhalation valve as claimed in claim 21, wherein the resilient means takes the form of a spring that is located within the gas chamber, and acts between the membrane and an opposing wall of the gas chamber.

30. An exhalation valve as claimed in claim 21, wherein the membrane is manufactured in an inherently smooth and planar form.

31. An exhalation valve as claimed in claim 30, wherein the membrane is a sheet of flexible material.

32. An exhalation valve as claimed in claim 31, wherein the gas chamber is defined by at least two cooperating components and the membrane of flexible material.

33. An exhalation valve as claimed in claim 32, wherein the two cooperating components are adapted to engage one another, and clamp the inherently planar membrane therebetween, along a closed and generally circumferential path.

34. An exhalation valve as claimed in claim 21, wherein the exhalation valve includes the exhalation port which is adapted to be connected, in fluid communication, to a respiratory circuit.

35. An exhalation valve as claimed in claim 34, wherein the exhalation valve includes a section of tubing that is adapted to be connected into a respiratory circuit, and the exhalation port branches from the section of tubing.

36. An exhalation valve as claimed in claim 34, wherein the exhalation port terminates at an exit opening through which exhaled breath from a patient escapes from the respiratory circuit.

37. An exhalation valve as claimed in claim 36, wherein the membrane is disposed parallel to, and above, the exit opening so that the operative configuration of the membrane occludes the exit opening completely.