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Modular packaging system for shipping and displaying palletized retail products

  • US 7,066,342 B2
  • Filed: 10/29/2003
  • Issued: 06/27/2006
  • Est. Priority Date: 10/29/2003
  • Status: Active Grant
First Claim
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1. A packaging system for shipping and displaying products, the system comprising:

  • a bottom cap having a rectangular bottom panel and four side panels extending upwardly from the bottom panel, the bottom and side panels defining four corners;

    a top cap having a top panel and four side panels extending downwardly from the top panel, the top and side panels defining four corners;

    two or more vertically aligned trays disposed between the bottom and top caps, each tray comprising a rectangular bottom panel having a thickness, four side panels extending upwardly from the tray bottom panel, the tray bottom and side panels defining four corners, each tray further comprising openings disposed in and extending through the tray bottom panel and located near each tray corner, each opening being vertically aligned with an opening or openings in the other tray or trays to define a set of vertically aligned tray openings;

    outer spacer sleeves located above and below each tray opening and having hollow interiors that communicate with the tray opening, each outer spacer sleeve being aligned with at least one other outer spacer sleeve to define a set of vertically aligned outer spacer sleeves; and

    one or more inner support posts extending through each set of vertically aligned outer spacer sleeves and the corresponding set of vertically aligned tray openings to hold the trays and outer spacer sleeves in position;

    wherein each tray and the top cap are supported by outer spacer sleeves, andwherein the total height of the one or more inner support posts is equal to the total height of the corresponding set of vertically aligned outer spacer sleeves and the total thickness of the bottom panels of the two or more trays, thereby enabling the one or more inner support posts to bear the load of anything stacked on top of the packaging system.

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