Prosthetic knee and rotary hydraulic chamber

• US 7,066,964 B2
• Filed: 03/12/2004
• Issued: 06/27/2006
• Est. Priority Date: 03/12/2004
• Status: Active Grant

• Current Assignee: Hosmer-Dorrance Corp. (Fillauer Cos, Inc.)
• Original Assignee: Hosmer-Dorrance Corp. (Fillauer Cos, Inc.)
• Inventors: Wild, Grant E.
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US10/799,220
• Publication Number:
  US 20050203639A1
• Time in Patent Office: 837 Days
• Field of Search: 623 42- 46
• US Class Current: 623/42
• CPC Class Codes: A61F 2/644 of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2/68 Operating or control means
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/744 Vane- or curved-cylinder type actuators, e.g. actuators using rotary pistons
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert elastic coating A61F2002/3007; springs A61F2002/5072; plate-like springs for feet A61F2002/6657
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/5035 for adjusting volume flow
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring

Abstract

An improved prosthetic knee joint utilizes a rotary hydraulic chamber with internal flow control and positioned with hydraulic chamber opposite the upper joint section. A polycentric knee joint is provided with a forward flexion bumper and a cable extension assist for improved gait performance.

Claims

1. A polycentric prosthetic knee joint for use in connecting an upper leg prosthesis to a lower prosthetic leg comprising:

a housing with an upper joining section for connection with the upper leg prosthesis, and a lower section having an arcuate channel therein with a bumper at the forward portion of said channel;

a forward link having a first end pivotable about a first center of rotation on the lower section of the housing, a pin protruding from the forward link into the arcuate channel, and a second end pivotable about a second center of rotation on a chassis connected to the lower prosthetic leg;

a rear link having a front end pivotable about a third center of rotation located on the housing rearward of the first center of rotation, and a second end pivotable about a fourth center of rotation located on the chassis rearward of the second center of rotation;

wherein the bumper in the channel resists the pin on the forward link against forward movement for up to between 10° and

20°

of forward flexion by the prosthetic knee joint.

2. The prosthetic knee joint of claim 1 wherein the bumper is secured in place by a bumper cover mounted over a forward portion of the bumper in the channel, and the bumper cover serves as a hard stop against the pin on the forward link beyond said between 10°

to 20°

of forward flexion.

3. The prosthetic knee joint of claim 1 wherein the lower portion of the housing defines a rotary chamber with forward and rearward ends and containing hydraulic fluid.

4. The prosthetic knee joint of claim 3 wherein the first end of the forward link is connected to a rotatable shaft mounted in an upper portion of the rotary chamber for rotation therewith.

5. The prosthetic knee joint of claim 4 wherein a paddle generally interfitting with the rotary chamber is mounted to the rotatable shaft and is adapted for reciprocable rotary movement with the rotatable shaft within the rotary chamber wherein the axis of rotation of the rotatable shaft is in the upper portion of the rotary chamber and rotary movement of the paddle is substantially in a lower portion of the rotary chamber.

6. The polycentric prosthetic knee joint of claim 3 wherein:

a rotatable paddle assembly having a rotatable shaft is mounted intermediate the forward and rearward ends of the chamber, said paddle interfitting within the chamber and being adapted for reciprocable rotary movement between the forward end and the rearward end of the chamber;

a first channel within the rotatable paddle assembly permits unidirectional flow of hydraulic fluid only from the forward end of the chamber to the rearward end of the chamber; and

a second channel within the rotatable paddle assembly permits unidirectional flow of hydraulic fluid only from the rearward end of the chamber to the forward end of the chamber.

7. The rotary hydraulic chamber assembly of claim 6 wherein a back valve in the first channel prevents the flow of hydraulic fluid from the rearward end of the chamber to the forward end of the chamber.

8. The rotary hydraulic chamber assembly of claim 6 wherein an adjustable flow control valve controls the rate at which hydraulic fluid may flow through the first channel from the forward end of the chamber to the rearward end of the chamber.

9. A polycentric prosthetic knee joint for use in connecting an upper leg prosthesis to a lower prosthetic leg comprising:

a housing with an upper joining section for connection with the upper leg prosthesis and a lower section, wherein the lower section of the housing defines a rotary chamber with forward and rearward ends therein and containing hydraulic fluid, and further comprises a rotatable paddle assembly having a rotatable shaft mounted intermediate the forward and rearward ends of the chamber, said shaft having a paddle extending therefrom, the paddle interfitting within the chamber and being adapted for reciprocable rotary movement between the forward and rearward ends of the chamber;

a forward link having a first end pivotable about a first center of rotation on the lower section of the housing and a second end pivotable about a second center of rotation on a chassis connected to the lower prosthetic leg;

a rear link having a first end pivotable about a third center of rotation located on the housing rearward of the first center of rotation, and a second end pivotable about a fourth center of rotation located on the chassis rearward of the second center of rotation;

a lever having a first end in communication with the rear link and a second end in communication with a barrel mounted for rotation within the chassis;

an extension assist mechanism having a tensile member with a first tensile member end connected to the rotatable barrel, a tensile member body passing through a spring with a proximal end fixedly received in the chassis, and a second tensile member end connected

a distal end of the spring extending away from the joint;

wherein motion of the rear link relative to the fourth center of rotation causes the barrel to rotate and retract a portion of the tensile member toward the joint thereby compressing the spring.

10. The polycentric prosthetic knee assembly of claim 9 wherein the rotatable paddle assembly further comprises:

a first channel within the rotatable paddle assembly permitting uni-directional flow of hydraulic fluid only from the forward end of the chamber to the rearward end of the chamber; and

a second channel within the rotatable paddle assembly permitting uni-directional flow of hydraulic fluid only from the rearward end of the chamber to the forward end of the chamber.

11. A polycentric prosthetic knee joint for use in connecting an upper leg prosthesis to a lower prosthetic leg comprising:

a housing with an upper joining section for connection with the upper leg prosthesis, and a lower section having an arcuate channel therein with a bumper at the forward portion of said channel;

a forward link having a first end pivotable about a first center of rotation on the lower section of the housing, a pin protruding from the forward link into the arcuate channel, and a second end pivotable about a second center of rotation on a chassis connected to the lower prosthetic leg;

a rear link having a front end pivotable about a third center of rotation located on the housing rearward of the first center of rotation, and a second end pivotable about a fourth center of rotation located on the chassis rearward of the second center of rotation said bumper at the forward portion of the channel resisting the pin on the forward link against about 15°

of forward flexion by the prosthetic knee joint;

a lever having a first end in communication with the rear link and a second end in communication with a barrel mounted for rotation within the chassis;

an extension assist mechanism having a cable with a first cable end connected to the rotatable barrel, a cable body passing through a spring with a proximal spring end fixedly received in the chassis, and a second cable end connected to a distal spring end extending away from the joint, such that motion of the rear link relative to the fourth center of rotation causes the barrel to rotate and retract a portion of the cable toward the joint thereby compressing the spring;

the lower section of the housing defining a rotary chamber with forward and rearward ends therein and containing hydraulic fluid;

a rotatable paddle assembly having a rotatable shaft mounted intermediate the forward and rearward ends of the chamber, and a paddle mounted to the rotatable shaft, generally interfitting with the rotary chamber, and adapted for reciprocable rotary movement about the rotatable shaft within the rotary chamber;

a first channel within the rotatable paddle assembly permitting uni-directional flow of hydraulic fluid only from the forward end of the chamber to the rearward end of the chamber; and

a second channel within the rotatable paddle assembly permitting uni-directional flow of hydraulic fluid only from the rearward end of the chamber to the forward end of the chamber;

wherein the rotatable shaft is mounted in an upper portion of the rotary chamber and the arc of rotation of the paddle is generally opposite the rotatable shaft from the upper joining section.