Systems and methods for measuring relative thermal expansion coefficient of low thermal coefficient of expansion materials

• US 7,069,790 B1
• Filed: 05/17/2005
• Issued: 07/04/2006
• Est. Priority Date: 05/17/2005
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Dwyer, Paul W.
• Primary Examiner(s): NOORI, MAX H
• Application Number:
  US10/908,571
• Time in Patent Office: 413 Days
• Field of Search: 737/78
• US Class Current: 73/778
• CPC Class Codes: G01N 2291/0427 Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
• CPC Class Codes: G01N 25/16 by investigating thermal coefficient of expansion
• CPC Class Codes: G01N 29/12 by measuring frequency or resonance of acoustic waves measuring frequency or resonant frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04, G01H13/00; acoustic resonators G10K11/04; vibration or shock testing of structures G01M7/00
• CPC Class Codes: G01N 29/24 Probes transducers for acoustic waves B06B, G10K; for measuring G01H
• CPC Class Codes: G01N 29/30 Arrangements for calibrating or comparing, e.g. with standard objects

Abstract

Systems and methods for accurately comparing the thermal expansion coefficient of components (materials substrate, etc.) to be attached in some manner. This invention utilizes the frequency output of a double-ended quartz resonator bonded to first and second reference components to generate waveforms when the components are subjected to a temperature change. The waveforms are compared to determine the thermal expansion compatibility of the components.

Claims

1. A method comprising:

attaching a double-ended tuning fork to a first reference material;

attaching a second double-ended tuning fork to a second reference material;

applying a pre-defined thermal test scenario to the first and second materials;

recording output of the first and second double-ended tuning forks produced during the thermal test scenario; and

determining a relative stress value between the first and second materials based on the recorded outputs of the first and second double-ended tuning forks.

2. The method of claim 1, wherein determining includes subtracting the output of the first double-ended tuning fork from the output of the second double-ended tuning fork, and integrating the result of the subtraction.

3. The method of claim 1, further comprising:

machining one or more trenches in the first and second materials prior to attaching of the double-ended tuning forks.

4. The method of claim 1, wherein the double-ended tuning forks are similar in size and construction materials.

5. The method of claim 1, further comprising:

applying a driving signal to the first and second double-ended tuning forks during the application of the pre-defined thermal test scenario.

6. An apparatus for comparing reference materials, the apparatus comprising:

a first double-ended tuning fork attached to a first reference material for outputting a first vibration signal produced during a thermal test scenario;

a second double-ended tuning fork attached to a second reference material for outputting a second vibration signal produced during the thermal test scenario; and

a component configured to determine a relative stress value between the first and second reference materials based on the first and second vibration signals.

7. The apparatus of claim 6, wherein component subtracts the first vibration signal from the output of the second vibration signal and integrates the result of the subtraction.

8. The apparatus of claim 6, wherein the first and second reference materials include one or more trenches.

9. The apparatus of claim 6, wherein the double-ended tuning forks are similar in size and construction materials.

10. The apparatus of claim 6, further comprising:

a second component configured to apply a driving signal to the first and second double-ended tuning forks during the pre-defined thermal test scenario.

11. An apparatus for comparing reference materials, the apparatus comprising:

a first resonator attached to a first reference material for outputting a first vibration signal produced during a thermal test scenario;

a second resonator attached to a second reference material for outputting a second vibration signal produced during the thermal test scenario; and

a component configured to determine a relative stress value between the first and second reference materials based on the first and second vibration signals.

12. The apparatus of claim 11, wherein the resonators are similar double-ended tuning forks.