Portable coordinate measurement machine

• US 7,073,271 B2
• Filed: 04/06/2005
• Issued: 07/11/2006
• Est. Priority Date: 02/14/2002
• Status: Expired due to Term

• Current Assignee: Faro Technologies Incorporated
• Original Assignee: Faro Technologies Incorporated
• Inventors: Raab, Simon, Barber, Marc, Sajedi, Seyed Ali
• Primary Examiner(s): Guadalupe, Yaritza
• Application Number:
  US11/100,161
• Publication Number:
  US 20060016086A1
• Time in Patent Office: 461 Days
• Field of Search: 335/03, 335/56, 33/1.PT, 33/1.N, 335/59, 336/00, 336/08
• US Class Current: 33/503
• CPC Class Codes: G01B 5/008 using coordinate measuring machines

Abstract

A portable coordinate measurement machine comprises an articulated arm having jointed arm segments. The jointed arm segments include a rotatable shaft, at least two spaced bearings and a housing surrounding the bearings and shaft wherein races for the bearings are formed by at least one of the following: (1) the shaft constitutes the inner race of at least one of the two bearings and (2) the housing constitutes the outer race of at least one of the two bearings.

Claims

1. A portable coordinate measurement machine (CMM) for measuring the position of an object in a selected volume, comprising:

a manually positionable articulated arm having opposed first and second ends, said arm including a plurality of rotary joints;

a measurement probe attached to a first end of said articulated arm;

an electronic circuit which receives the position signals from transducers in said arm and provides a digital coordinate corresponding to the position of the probe in a selected volume; and

wherein at least one of said rotary joints comprises;

a rotatable shaft;

at least two spaced bearings;

a periodic pattern of a measurable characteristic;

at least one read head spaced from and in communication with said pattern;

a housing surrounding said at least two bearings, pattern, read head and at least a portion of said shaft so as to define a singular component and wherein races for said bearings are formed by at least one of the following;

(1) said shaft constitutes the inner race of at least one of said two bearings and (2) said housing constitutes the outer race of at least one of said two bearings;

said pattern and said read head being associated with said shaft and housing such that said pattern and read head are rotatable with respect to each other; and

wherein said singular component includes the functionality of measuring rotation, supporting rotation and transferring rotation.

2. The CMM of claim 1 wherein:

said housing is a cylindrical housing.

3. The CMM of claim 1 including at least two read heads.

4. The CMM of claim 3 wherein said two read heads are positioned 180 degrees apart.

5. The CMM of claim 1 including at least three read heads.

6. The CMM of claim 5 wherein said three read heads are 120 degrees apart.

7. The CMM of claim 1 including at least four read heads.

8. The CMM of claim 7 wherein said four read heads are 90 degrees apart.

9. The CMM of claim 1 wherein:

said pattern comprises an optical fringe pattern; and

said at least one read head comprises an optical read head.

10. The CMM of claim 9 wherein:

said optical fringe pattern is disposed on an optical encoder disk.

11. The CMM of claim 9 wherein said optical communication comprises:

said read head detecting the interference between diffraction orders to produce sinusoidal signals from said read head inserted in said fringe pattern, said sinusoidal signals being electronically interpolated to detect displacement.

12. The CMM of claim 11 wherein each said read head comprises a laser, a collimator, and an aperture, whereby said laser emits a beam which is collimated by said collimator, and then sized by the aperture, said fringe pattern includes a grating that diffracts light into discrete orders.

13. The CMM of claim 12 wherein each said read head further comprises a photodetector array, said photodetector array producing four channels of nearly pure sinusoidal output when there is relative motion between said fringe pattern and said read head.

14. The CMM of claim 1 including a plurality of read heads, said read heads causing cancellation effects that can be averaged.

15. The CMM of claim 1 wherein:

said pattern of a measurable characteristic is at least one of the characteristics selected from the group consisting of reflectivity, opacity, magnetic field, capacitance, inductance and surface roughness.

16. The CMM of claim 1 including:

a slip ring assembly in said housing.

17. The CMM of claim 16 wherein said shaft includes an axial opening therethrough and wherein said slip ring assembly is positioned in said axial opening.

18. The CMM of claim 1 wherein said at least one of said joints has infinite rotation.

19. The CMM of claim 1 wherein:

said at least one of said joints comprise two joints and wherein said respective housings from each of said two joints are attached to each other at predetermined angles.

20. The CMM of claim 19 wherein said housings are attached to each other using socket joints.

21. The CMM of claim 20 wherein said socket joint includes:

a first extension having a socket therein;

at least one second extension having a socket therein, said first and second extensions being attached to each other at an angle and said sockets each being sized and configured to each receive one of said housings.

22. The CMM of claim 21 wherein:

at least one of said housings is captured between a pair of sockets from a pair of spaced socket joints.

23. The CMM of claim 1 wherein said joints comprise long joints for swiveling motion and short joints for hinged motion.

24. The CMM of claim 1 including three joint pairs, each joint pair comprising a long joint and a short joint.

25. The CMM of claim 24 including a seventh joint in said measurement probe.

26. The CMM of claim 1 wherein said joints are arranged in the joint configurations selected from the group consisting of 2-2-2, 2-1-2, 2-2-3, and 2-1-3.

27. The CMM of claim 1 including:

an electronic identification chip associated with said housing for uniquely identifying said housing.

28. The CMM of claim 1 wherein:

said pattern is rotatable with said shaft; and

said read head is stationary with respect to said shaft.

29. The CMM of claim 1 wherein:

said read head is rotatable with said shaft; and

said pattern is stationary with respect to said shaft.

30. The CMM of claim 1 wherein:

said housing constitutes the outer race for both of said two bearings.

31. The CMM of claim 30 wherein:

said shaft constitutes the inner race for one of said two bearings.

32. The CMM of claim 31 including:

a bearing nut attachable to said shaft, said bearing nut including a bearing surface which defines an inner race for the other of said two bearings.

33. The CMM of claim 32 including:

a bearing spacer between said bearing nut and a shoulder extending from said shaft.

34. The CMM of claim 30 including:

at least one inner bearing spacer associated with said shaft, said inner bearing spacer including a portion thereof which constitutes the inner race for at least one of said two bearings.

35. The CMM of claim 30 including:

a first inner bearing spacer associated with said shaft, said first inner bearing spacer including a portion thereof which constitutes the inner race for one of said two bearings; and

a second inner bearing spacer associated with said shaft, said second inner bearing spacer including a portion thereof which constitutes the inner race for the other of said two bearings.

36. The CMM of claim 35 including:

a bearing nut attachable to said shaft for retaining in place said two bearings.

37. The CMM of claim 1 wherein:

said shaft constitutes the inner race for both of said two bearings.

38. The CMM of claim 37 wherein:

said housing constitutes the outer race for one of said two bearings.

39. The CMM of claim 38 including:

a bearing nut attachable to said housing, said bearing nut including a bearing surface which defines an outer race for the other of said two bearings.

40. The CMM of claim 1 wherein:

said housing, shaft and bearings are all made from the same material.

41. The CMM of claim 40 wherein:

said material comprises steel.

42. A portable coordinate measurement machine (CMM) for measuring the position of an object in a selected volume, comprising:

a manually positionable articulated arm having opposed first and second ends, said arm including a plurality of jointed arm segments, each arm segment including at least one position transducer for producing a position signal;

a measurement probe attached to a first end of said articulated arm;

a base attached to a second end of said articulated arm;

an electronic circuit which receives the position signals from the transducers and provides a digital coordinate corresponding to the position of the probe in a selected volume;

at least one of said jointed arm segments including a rotatable shaft, at least two spaced bearings and a housing surrounding said bearings and said shaft; and

wherein races for said bearings are formed by at least one of the following;

(1) said shaft constitutes the inner race of at least one of said two bearings and (2) said housing constitutes the outer race of at least one of said two bearings.

43. The CMM of claim 42 wherein:

said housing constitutes the outer race for both of said two bearings.

44. The CMM of claim 43 wherein:

said shaft constitutes the inner race for one of said two bearings.

45. The CMM of claim 44 including:

a bearing nut attachable to said shaft, said bearing nut including a bearing surface which defines an inner race for the other of said two bearings.

46. The CMM of claim 45 including:

a bearing spacer between said bearing nut and a shoulder extending from said shaft.

47. The CMM of claim 42 including:

at least one inner bearing spacer associated with said shaft, said inner bearing spacer including a portion thereof which constitutes the inner race for at least one of said two bearings.

48. The CMM of claim 42 including:

a first inner bearing spacer associated with said shaft, said first inner bearing spacer including a portion thereof which constitutes the inner race for one of said two bearings; and

a second inner bearing spacer associated with said shaft, said second inner bearing spacer including a portion thereof which constitutes the inner race for the other of said two bearings.

49. The CMM of claim 48 including:

a bearing nut attachable to said shaft for retaining in place said two bearings.

50. The CMM of claim 42 wherein

said shaft constitutes the inner race for both of said two bearings.

51. The CMM of claim 50 wherein:

said housing constitutes the outer race for one of said two bearings.

52. The CMM of claim 51 including:

a bearing nut attachable to said housing, said bearing nut including a bearing surface which defines an outer race for the other of said two bearings.

53. The CMM of claim 42 wherein

said housing, shaft and bearings are all made from the same material.

54. The CMM of claim 53 wherein:

said material comprises steel.