Bone anchor and deployment device therefor

• US 7,074,203 B1
• Filed: 05/28/1998
• Issued: 07/11/2006
• Est. Priority Date: 09/25/1990
• Status: Expired due to Fees

• Current Assignee: Innovasive Devices Inc. (Johnson & Johnson)
• Original Assignee: DePuy Mitek Incorporated (Johnson & Johnson)
• Inventors: Rice, John, Hart, Rickey, Johanson, Mark A., Nicholson, James
• Primary Examiner(s): Brown, Michael A.
• Application Number:
  US09/086,508
• Time in Patent Office: 2,966 Days
• Field of Search: 606 72- 79, 606/104, 411/34, 411/43
• US Class Current: 602/72
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/0403 Dowels other bone dowels A61B17/68; dowels for connecting prosthetic parts A61F2002/30433
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0424 the separate member staying in the anchor after placement
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61F 2/0805 Implements for inserting tendons or ligaments
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0835 with deformation of anchor parts, e.g. expansion of dowel by set screw
• CPC Class Codes: A61F 2002/0858 Fixation of tendon or ligament between anchor and bone, e.g. interference screws, wedges
• CPC Class Codes: A61F 2002/0888 Anchor in or on a blind hole or on the bone surface without formation of a tunnel
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A rivet-like bone anchor has a floating washer at its head that can adapt to an angled bone surface and, thereby, better secure a tissue thereto. The anchor includes a rivet, an expandable sleeve, and a washer. The rivet includes a head and an elongate body having proximal and distal ends, the head being mounted on the proximal end of the elongate body. The expandable sleeve has an inner bore adapted to receive the rivet body. The washer “floats” at a proximal end of the sleeve. As the rivet is inserted into sleeve, the sleeve expands into an interference fit with the bone. The head of the rivet, moreover, forces the floating washer into contact with the tissue at an angle that conforms to that of the underlying bone surface. A deployment tool permits the anchor to be deployed without application of unnecessary counterforce. The tool includes an outer tube, the distal end of which can hold the anchor housing, e.g., via a screw fit. A rod, which is slidably disposed within the bore of the tube, can be used to push the rivet into the expandable sleeve so that the sleeve expands into the bone, so that the floating washer is forced into position against the bone surface, and so that anchor is broken away from the housing. This can be effected, for example, by squeezing the distal ends of the outer tube and the rod together, e.g., in the manner that the end of a syringe is squeezed.

Claims

1. A bone anchor comprising:

a rivet which includes a head and an elongate body having proximal and distal ends, the head being mounted on the proximal end of the elongate body;

an expandable sleeve having an inner bore adapted to receive the elongate body of the rivet; and

a washer which floats and is disposed about of the expandable sleeve;

wherein, as the rivet is received in the expandable sleeve, the sleeve expands in an interference fit with surrounding bone and the head of the rivet forces the washer into contact with tissue adjacent to the bone, the washer being forced into contact with the tissue at an angle that conforms to an angle of a surface of the bone.

2. A bone anchor according to claim 1, wherein an external surface of the expandable sleeve includes one or more protrusions.

3. A bone anchor according to claim 1, wherein the rivet includes a centerbore which is capable of receiving any of a guide wire, guide pin and K-wire.

4. A bone anchor according to claim 1, further comprising:

a housing which is frangibly coupled to the expandable sleeve via breakable flanges, the housing being adapted to store the rivet prior to insertion of the rivet into the expandable sleeve, and being adapted to affix the bone anchor to a delivery device;

wherein, during deployment of the bone anchor, the head of the rivet breaks the flanges of the housing, thereby freeing the housing from the bone anchor.

5. A bone anchor for attaching tissue to bone, the bone anchor comprising:

a rivet having an elongate body and a head disposed on a proximal end thereof;

an expandable sleeve for insertion into an opening in a bone, the expandable sleeve having an inner bore adapted to receive at least a portion of the elongate body of the rivet; and

a floating washer that is disposed about the expandable sleeve and that floats relative thereto;

wherein motion of the portion of the elongate body of the rivet within the inner bore of the expandable sleeve from a proximal end to a distal end thereof causes (i) the expandable sleeve to expand into an interference fit with the bone, and (ii) secures the floating washer relative to the bone.

6. A bone anchor according to claim 5, wherein the floating washer is secured to the bone at an angle that substantially corresponds to a surface of the bone.

7. A bone anchor for attaching tissue to a bone, the bone anchor comprising:

a rivet which includes a head and an elongate body having proximal and distal ends, the head being mounted on the proximal end of the elongate body;

an expandable sleeve which is adapted to move between an unexpanded state and an expanded state, the expandable sleeve having an inner bore which is adapted to receive the elongate body of the rivet distal-end-first so as to cause the expandable sleeve to go from the unexpanded state to the expanded state; and

a washer which surrounds the expandable sleeve and which is capable of both longitudinal motion and of limited angular rotation relative to the head of the rivet, wherein the head of the rivet is adapted to sandwich the washer between the tissue and the head of the rivet when the bone anchor is deployed in the bone so as to hold the tissue substantially in place relative to the bone.

8. A bone anchor according to claim 7, wherein the elongate body has a first diameter and, when the expandable sleeve is in an unexpanded state, the inner bore of the expandable sleeve has a second diameter which is less than the first diameter;

and

wherein the distal end of the elongate body comprises a tapered tip, the tapered tip having a diameter which gradually decreases to less than the second diameter of the inner bore.

9. A bone anchor according to claim 7, wherein an external surface of the expandable sleeve includes one or more protrusions.

10. A bone anchor according to claim 7, wherein the rivet includes a centerbore which is capable of receiving any of a guide wire, guide pin and K-wire.

11. A bone anchor according to claim 7, further comprising a housing which is removably connected to the expandable sleeve via breakable flanges, the housing being adapted to store the rivet prior to insertion of the rivet into the expandable sleeve;

wherein the head of the rivet is adapted to contact the breakable flanges during deployment of the bone anchor so as to break the breakable flanges, thereby disconnecting the housing from the expandable sleeve and leaving the bone anchor in the bone.

12. A bone anchor according to claim 11, wherein the housing has a substantially cylindrical shape and mates to a deployment device used to deploy the bone anchor in bone.

13. A bone anchor according to claim 7, wherein the head of the rivet has an undersurface for contacting the washer, the rivet having an undersurface that is any of radiused or angled relative to an axis of the elongate body.

14. A bone anchor according to claim 7, wherein the washer has a top surface which interacts with the head of the rivet and which is any of radiused or angled relative to an undersurface of the head of the rivet.

15. A bone anchor according to claim 7, wherein, when the bone anchor is deployed in the bone, the rivet holds the washer at an angle relative to the head of the rivet such that the washer is substantially parallel to a surface of the bone.

16. A bone anchor according to claim 7, wherein at least one of the rivet, the washer, and the sleeve are bioabsorbable.

17. A bone anchor according to claim 7, wherein the rivet includes one or more annular ribs.

18. A bone anchor according to claim 7, wherein the sleeve may include one or more slots which runs at least part way along the sleeve.

19. A method of deploying a bone anchor into a bone using a bone anchor deployment device, where (i) the bone anchor has a housing which stores a rivet and a sleeve which receives the rivet from the housing, the sleeve being connected to the housing by breakable flanges, (ii) the bone anchor deployment device has a tube which holds the housing in place and a rod within the tube which is movable relative to the tube and within the housing held by the tube, and (iii) the rivet, the sleeve, and the rod each have a throughbore, the method comprising the steps of:

positioning a distal end of a K-wire at a location in bone where the anchor is to be deployed;

drilling a hole in the bone at that location;

inserting the sleeve into the hole in the bone by sliding the bone anchor and the bone anchor deployment device over the K-wire via respective throughbores of the sleeve, the rivet, and the rod;

deploying the rivet in the sleeve by applying downward pressure to the rod relative to the tube so as to force the rod into the housing held by the tube, thereby forcing the rivet out of the housing; and

removing the housing from the sleeve while leaving the sleeve and the rivet in the hole in the bone, the removing step removing the housing by retaining a force on the rod and applying a counterforce to the tube so as to cause the breakable flanges to break, thereby disconnecting the housing from the sleeve.

20. A method according to claim 19, further comprising the steps of:

removing the deployment device, including the housing of the bone anchor, from the guide wire, guide pin and K-wire

disconnecting the rod from the tube;

sliding the rod back over the K-wire so that the rod is in contact with the head of the rivet; and

applying force to the rod so as to move the rivet still further into the sleeve.

21. A method according to claim 20, wherein the rod includes a knob and the pressure is applied to the rod by hammering the knob of the rod.

22. A method according to claim 20, wherein the bone anchor further comprises a washer which is disposed around the sleeve and which is capable of both longitudinal motion and limited angular rotation relative to the sleeve;

and

wherein forcing the rivet still further into the sleeve causes the rivet to set the washer at an angle relative to the head of the rivet such that the washer is substantially parallel to a surface of the bone.