Aligning apparatus, exposure apparatus, and device manufacturing method

• US 7,075,197 B2
• Filed: 03/02/2005
• Issued: 07/11/2006
• Est. Priority Date: 03/03/2004
• Status: Expired due to Fees

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Korenaga, Nobushige
• Primary Examiner(s): Schuberg, Darren
• Assistant Examiner(s): PRESTON, ERIK D
• Application Number:
  US11/068,784
• Publication Number:
  US 20050194843A1
• Time in Patent Office: 496 Days
• Field of Search: 310/13, 310/12, 310/90.5
• US Class Current: 310/12.05
• CPC Class Codes: G03F 7/70758 Drive means, e.g. actuators, motors for long- or short-stroke modules or fine or coarse driving
• CPC Class Codes: H02K 16/02 Machines with one stator and two or more rotors
• CPC Class Codes: H02K 2201/18 Machines moving with multiple degrees of freedom
• CPC Class Codes: H02K 3/47 Air-gap windings, i.e. iron-free windings
• CPC Class Codes: H02K 41/031 of the permanent magnet type

Abstract

An aligning apparatus includes a moving member, a magnetic member arranged vertically above the moving member, a stator unit which is arranged vertically below the moving member and has a plurality of coreless coils, a first magnet unit which is provided to the moving member and generates a force with the magnetic member, and a second magnet unit which is provided to the moving member and generates a force with the stator unit. The aligning apparatus has no coils between the magnetic member and the moving member.

Claims

1. An aligning apparatus comprising:

a moving member;

a magnetic member arranged vertically above said moving member;

a stator unit which is arranged vertically below said moving member and has a plurality of coreless coils;

a first magnet unit which is provided to said moving member and generates a force with said magnetic member;

a second magnet unit which is provided to said moving member and generates a force with said stator unit; and

attraction preventing means provided between said first magnet unit and said magnetic member for preventing said first magnet unit and said magnetic member from attracting each other,

wherein said aligning apparatus has no coils between said magnetic member and said moving member.

2. The apparatus according to claim 1, wherein said stator unit is formed of a nonmagnetic member.

3. The apparatus according to claim 1, wherein the force generated between said first magnet unit and said magnetic member balances with a weight of said moving member.

4. The apparatus according to claim 1, wherein said moving member can be driven at least vertically by the force generated between said stator and said second magnet unit.

5. The apparatus according to claim 4, wherein said moving member can be driven in six-axis directions.

6. The apparatus according to claim 5, wherein

the six-axis directions include X-axis, Y-axis, and Z-axis directions and rotational directions about the X-, Y-, and Z-axes, and

said second magnet unit has a plurality of permanent magnets arranged asymmetrically with respect to a straight line parallel to at least one of the X-axis direction and the Y-axis direction.

7. The apparatus according to claim 1, wherein said magnetic member has a stacked layer structure obtained by stacking thin plates.

8. The apparatus according to claim 1, wherein said attraction preventing means covers said magnetic member.

9. The apparatus according to claim 1, wherein said stator unit has a coil layer obtained by arraying a plurality of substantially elliptical coils, each having a straight portion in a predetermined direction, in a direction perpendicular to the predetermined direction.

10. The apparatus according to claim 9, wherein said coil layer of said stator unit includes a plurality of coil layers arrayed in a direction of a weight thereof, at least one of said plurality of coil layers having a substantially elliptical coil having a straight portion in a direction different from that of any other remaining one of said coil layers.

11. The apparatus according to claim 1, further comprising a partition to cover said plurality of coreless coils of said stator unit, wherein a temperature adjusting fluid is circulated inside said partition.

12. The apparatus according to claim 1, further comprising a partition to cover said plurality of coreless coils of said stator unit, wherein a heat conductive material fills inside said partition.

13. The apparatus according to claim 1, which has at least two moving members.

14. The apparatus according to claim 1, wherein said magnetic member comprises a plate like member having an opening, and exhausts a space above the opening.

15. The apparatus according to claim 1, wherein

said aligning apparatus is used in a vacuum atmosphere, and

said magnetic member comprises a plate like member having an opening,

said plate like member serving as differential exhaust means for making a difference between a vacuum degree in a space above the opening and a vacuum degree in the vicinity of said moving member.

16. An exposure apparatus for exposing a pattern of an original onto a substrate, said apparatus comprising:

an aligning apparatus according to claim 1, which is used as an aligning apparatus which aligns at least one of the original and the substrate.

17. A device manufacturing method comprising:

manufacturing a device by using an exposure apparatus according to claim 16 in at least part of a manufacturing process.