Lighting ballast having boost converter with on/off control and method of ballast operation

• US 7,075,254 B2
• Filed: 12/14/2004
• Issued: 07/11/2006
• Est. Priority Date: 12/14/2004
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Chitta, Venkatesh, Gawrys, Brent M.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): Tran, Chuc
• Application Number:
  US11/011,468
• Publication Number:
  US 20060125423A1
• Time in Patent Office: 574 Days
• Field of Search: 315/307, 315/291, 315/308, 315/127, 315/209.R, 315/DIG.7, 315/DIG.5, 315/224, 315/244, 315/241.R, 315/194
• US Class Current: 315/307
• CPC Class Codes: H05B 41/282 with semiconductor devices H05B41/2806, H05B41/288, H05B41/295 take precedence
• CPC Class Codes: H05B 41/3921 with possibility of light intensity variations
• CPC Class Codes: H05B 41/3927 by pulse width modulation H05B41/3922 takes precedence
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10S 315/05 Starting and operating circuit for fluorescent lamp
• CPC Class Codes: Y10S 315/07 Starting and control circuits for gas discharge lamp using transistors

Abstract

A ballast for driving a gas discharge lamp comprising a rectifier stage having an alternating current (AC) input and providing a rectified output voltage, a boost converter stage receiving the rectified output voltage as an input and providing a boosted direct current (DC) output voltage across a DC bus, an inverter output stage for converting the DC bus voltage to a high-frequency AC output voltage to drive the lamp, further comprising a control stage receiving a desired light level signal controlling the desired light level of the lamp and providing an output control signal for turning the boost converter stage on or off in dependency on the desired light level signal. The ballast thereby has reduced power consumption at low light levels for greater energy efficiency.

Claims

1. An electronic ballast for driving a gas discharge lamp, comprising:

a rectifier stage for receiving an alternating current (AC) input voltage from an AC supply to produce a rectified voltage having a peak voltage amplitude;

a boost converter stage for receiving the rectified voltage and for providing a direct current (DC) bus voltage having a DC magnitude;

the boost converter stage having an on state, in which the DC magnitude of the DC bus voltage is greater than the peak voltage amplitude of the rectified voltage, and an off state, in which the DC magnitude of the DC bus voltage is substantially equal to the peak voltage amplitude of the rectified voltage;

an inverter output stage for converting the DC bus voltage to a high-frequency AC output voltage to drive the lamp;

further comprising;

a control stage for receiving a desired light level signal representative of a desired light level of the lamp and for providing an output control signal to said boost converter stage;

wherein the boost converter stage changes between the on state and the off state dependent on the desired light level signal.

2. The ballast of claim 1, wherein the boost converter stage changes to the off state responsive to the desired light level signal when the desired light level signal is representative of a light level below a first predetermined light level threshold.

3. The ballast of claim 2, wherein the boost converter stage changes to the on state responsive to the desired light level signal when the desired light level signal is representative of a light level above the first predetermined light level threshold.

4. The ballast of claim 2, wherein the boost converter stage changes to the on state responsive to the desired light level signal when the desired light level signal is representative of a light level above a second predetermined light level threshold greater than the first predetermined light level threshold.

5. The ballast of claim 1, wherein the inverter output stage has a first time constant and the control stage comprises a circuit responsive to the desired light level for causing the boost converter stage to transition between the on state and the off state at a rate determined by a second time constant;

wherein the second time constant is larger than the first time constant.

6. The ballast of claim 5, wherein the second time constant is at least one order of magnitude greater than the first time constant.

7. The ballast of claim 5, wherein the second time constant is determined by an R-C time constant.

8. The ballast of claim 7, wherein the R-C time constant is about 60 times larger than the first time constant.

9. The ballast of claim 1, wherein the control stage comprises a current source.

10. The ballast of claim 9, wherein the boost converter stage comprises a voltage divider having an input for receiving the DC bus voltage and an output for providing a feedback voltage proportional to the DC bus voltage;

wherein the boost converter determines the DC magnitude of the DC bus voltage dependent on the feedback voltage of the voltage divider; and

wherein an output of the current source is provided to the output of the voltage divider.

11. The ballast of claim 10, wherein, when the current source is delivering current to the voltage divider output, the feedback voltage is driven to a voltage level causing the control circuit to change the boost converter to the off state.

12. The ballast of claim 10, wherein the control stage comprises a microprocessor having an input for receipt of the desired light level signal and an output coupled to the current source for controlling the delivery of current to the voltage divider output responsive to the desired light level signal.

13. A ballast for driving a gas discharge lamp, comprising:

an input stage operable to receive an alternating current (AC) input voltage having a peak voltage level and to provide a direct current (DC) bus voltage having a boosted voltage level that is greater than the peak voltage level of the AC input voltage;

an output stage for converting the DC bus voltage into a high-frequency AC output voltage for driving the lamp;

further wherein the input stage has a control input;

further comprising;

a control stage responsive to a desired light level signal and having an output coupled to the control input of the input stage for sending an input stage control signal representative of a desired input stage mode of operation;

wherein the input stage changes the DC bus voltage between the boosted voltage level and a reduced voltage level based on the input stage control signal.

14. The ballast of claim 13, wherein the input stage reduces the DC bus voltage from the boosted voltage level to the reduced voltage level responsive to the desired light level signal representing a light level below a first predetermined light level.

15. The ballast of claim 14, wherein the input stage increases DC bus voltage from the reduced voltage level to the boosted voltage level responsive to the desired light level signal representing a light level above a second predetermied light level.

16. The ballast of claim 15, wherein the first and second predetermined light levels are the same.

17. The ballast of claim 15, wherein the second predetermined light level is greater than the first predetermined light level.

18. The ballast of claim 13;

wherein;

the input stage comprises a rectifier stage for receiving the AC input voltage and for providing a rectified voltage; and

a boost converter stage for receiving the rectified voltage and operable to provide the boosted voltage level on a DC bus; and

further wherein the output stage comprises;

an inverter stage for converting the DC bus voltage to the high-frequency AC output voltage to drive the lamp;

further wherein the inverter stage determines the light level of the lighting load dependent on the desired light level signal.

19. The ballast of claim 18, wherein the output stage has a a first time constant and the control stage comprises a circuit responsive to the desired light level signal for causing the boost converter stage to transition the DC bus voltage between the boosted voltage level and the reduced voltage level at a rate determined by a second time constant that is larger than the first time constant.

20. The ballast of claim 19, wherein the second time constant is at least one order of magnitude greater than the first time constant.

21. The ballast of claim 19, wherein the second time constant is determined by an R-C time constant.

22. The ballast of claim 21, wherein the R-C time constant is about 60 times larger than the first time constant.

23. The ballast of claim 18, wherein the control stage comprises a current source that is turned on and off by a current source control signal.

24. The ballast of claim 23, wherein the boost converter stage comprises a voltage divider providing an output proportional to the DC bus voltage, a control circuit responsive to the output of the voltage divider, and a boost converter switch responsive to the control circuit for determining the DC bus voltage, and wherein an output of the current source is provided to the output of the voltage divider.

25. The ballast of claim 24, wherein, when the current source is turned on, the output of the voltage divider is driven to a voltage level causing the control circuit to turn the boost converter switch off.

26. The ballast of claim 25, wherein, when the boost converter switch is off, the DC bus voltage drops to the reduced voltage level substantially corresponding to the peak voltage level of said alternating current input.

27. The ballast of claim 24, wherein the control stage comprises a microprocessor having an input coupled to receive the desired light level signal.

28. A method for reducing the power consumption of a ballast for driving a gas discharge lamp comprising the steps of:

receiving an alternating current input voltage having a peak voltage level and providing a direct current output voltage having a boosted voltage level that is greater than the peak voltage level;

converting the direct current output voltage into a high-frequency alternating current voltage in an output stage for driving the lamp;

receiving a desired light level signal corresponding to a desired light level of the lamp and controlling the light level of the lamp based on the desired light level; and

reducing the direct current output voltage from the boosted voltage level to a reduced voltage level when the desired light level signal is below a first predetermined desired light level.

29. The method of claim 28, further comprising increasing the direct current output voltage from the reduced voltage level to the boosted voltage level when the desired light level signal is above a second predetermined desired light level.

30. The method of claim 29, wherein the first and second predetermined desired light levels are the same.

31. The method of claim 29, wherein the first and second predetermined desired light levels are different.

32. The method of claim 31, wherein the second predetermined desired light level is greater than the first predetermined desired light level.

33. The method of claim 28, further comprising:

receiving the alternating current input voltage and providing a rectified output voltage; and

receiving the rectified output voltage as an input and providing the direct current output voltage having the boosted voltage level across a DC bus with a boost converter stage.

34. The method of claim 33, wherein the output stage has an output stage time constant and further comprising turning the boost converter stage on and off at a rate determined by a boost on/off time constant that is larger than the output stage time constant.

35. The method of claim 34, wherein the boost on/off time constant is at least one order of magnitude greater than the output stage time constant.

36. The method of claim 34, wherein the boost on/off time constant is determined by an R-C time constant.

37. The method of claim 36, wherein the R-C time constant is about 60 times larger than the output stage time constant.

38. The method of claim 33, further comprising switching a switchable current source in response to a boost on/off control signal to turn the boost converter stage on and off.

39. The method of claim 38, further comprising providing a voltage divider providing an output proportional to the direct current output voltage, and further comprising receiving the output of the voltage divider for controlling the operation of a boost converter switch, and further comprising providing an output of the switchable current source to the output of the voltage divider.

40. The method of claim 39;

further wherein, when the switchable current source is turned on, the output of the voltage divider is driven to a voltage level causing the control circuit to turn the boost converter switch off.

41. The method of claim 40, further wherein, when the boost converter switch is off, the direct current output voltage drops to the reduced voltage level substantially corresponding to the peak voltage of said alternating current input voltage.

42. The method of claim 39, further comprising using a microprocessor having an input coupled to receive the desired light level signal to control the operation of the boost converter stage.

43. The method of claim 39, further comprising providing the desired light level signal to an inverter of the output stage to control the light level of the lamp.