Cam lock for electrical terminal

• US 7,077,711 B1
• Filed: 08/16/2005
• Issued: 07/18/2006
• Est. Priority Date: 08/16/2005
• Status: Expired due to Fees

• Current Assignee: Yazaki North America Incorporated (Yazaki Corporation)
• Original Assignee: Yazaki North America Incorporated (Yazaki Corporation)
• Inventors: Moore, Daniel D.
• Primary Examiner(s): Patel, Tulsidas C.
• Assistant Examiner(s): Imas, Vladimir
• Application Number:
  US11/204,033
• Time in Patent Office: 336 Days
• Field of Search: 439/864, 439/883, 439/773, 439/754
• US Class Current: 439/864
• CPC Class Codes: H01R 11/282 comprising means for facilitating engagement or disengagement, e.g. quick release terminal
• CPC Class Codes: H01R 2201/26 for vehicles
• CPC Class Codes: H01R 4/5008 using rotatable cam

Abstract

A lever is attached to a power distribution module by a bracket. The lever has cam elements positioned over a conductor connected to the power distribution system within the module. The cam elements each have a rounded surface and an adjacent flat surface. The conductor is bowed away from a nonconductive supporting surface of the module. A locating pin extends from the nonconductive surface near the conductor. An eyelet terminal on the end of a power supply cable from a battery or alternator is placed over the locating pin to properly position the terminal between the cam elements and the bowed conductor. The lever is operated to rotate the cam elements. The rounded surfaces press the terminal down upon the bowed conductor, deflecting the conductor until the flat surfaces of the cam elements move into contact with the terminal and hold the lever in position. A secondary, releasable latch on the module secures the lever in a position fully connecting the terminal to the conductor.

Claims

1. A securing device for electrically connecting a terminal on an end of a power supply cable to a vehicle power distribution module, the device comprising:

an electrically nonconductive surface associated with the module;

an electrically conductive plate supported on the nonconductive surface and electrically connected to a power distribution system of the module, the plate having a resilient section bowed outward from the surface;

a protrusion projecting from the surface adjacent the plate for guiding the terminal of the power supply cable into contact with the resilient section of the plate; and

a support extending from the surface and a lever pivotally mounted on the support, the lever having a cam portion for positioning over the terminal and the resilient section of the plate, wherein pivoting the lever enables the cam portion to press and hold the terminal against the resilient section of the plate.

2. The securing device of claim 1 wherein the cam portion has a first, rounded side configured for progressively pressing the terminal against the resilient section of the plate as the resilient section deflects toward the nonconductive surface.

3. The securing device of claim 2 further comprising a second side of the cam portion adjacent the rounded side for locking the lever in a position pressing the terminal against the plate and deflecting the resilient section.

4. The securing device of claim 3 wherein the second side of the cam portion is flat.

5. The securing device of claim 1 further comprising complimentary latching means on the lever and module for locking the device in a position electrically connecting the terminal to the module.

6. The securing device of claim 1 wherein the cam portion includes two leg segments connected by a bridge segment.

7. The securing device of claim 6 further comprising an operating arm extending from the bridge segment.

8. The securing device of claim 6 further comprising holes extending through each leg segment and through the support, the holes in the leg segments and support being aligned to receive a rod for enabling the lever to pivot relative to the support.

9. A connector for securing a terminal of an electrical wire to a resiliently biased electrical conductor supported on the connector, the connector comprising:

at least one cam, the at least one cam having a rounded section leading to a flat section, the rounded section and flat section being separated by a changeover edge; and

means for pivotally mounting the at least one cam at least partially over the resiliently biased conductor;

wherein the rounded section of the at least one cam is configured to press the terminal against the resilient bias of the conductor when the terminal is placed between the at least one cam and conductor and the at least one cam is pivoted, and the flat section is configured to hold the at least one cam in a position pressing the terminal against the conductor after the changeover edge passes the terminal.

10. The connector of claim 9 wherein planes of the terminal and conductor are substantially parallel when the terminal is placed between the at least one cam and the conductor, and a plane of the at least one cam is perpendicular to the substantially parallel planes.

11. The connector of claim 9 further comprising a lever connected to the at least one cam for pivoting the at least one cam.

12. The connector of claim 11 further comprising latch means on the connector for holding the lever in a position where the flat section presses the terminal against the conductor.

13. The connector of claim 11 wherein there are two cams, each joined to the lever by a bridge section extending between the cams.

14. The connector of claim 9 further comprising an electrically non-conductive surface for supporting the resiliently biased conductor.

15. The connector of claim 14 wherein part of the conductor is bowed away from the non-conductive surface, providing the resilient bias of the conductor.

16. A connector for securing a terminal of an electrical wire to a resiliently biased electrical conductor supported on the connector, the connector comprising:

an electrically non-conductive surface for supporting the resiliently biased conductor;

at least one cam, the at least one cam having a rounded section leading to a relatively flat section;

means for pivotally mounting the at least one cam at least partially over the resiliently biased conductor; and

a protrusion extending from the nonconductive surface, the protrusion being located to guide the terminal into a proper position between the at least one cam and the conductor;

wherein the rounded section of the at least one cam is configured to press the terminal against the resilient bias of the conductor when the terminal is placed between the at least one cam and conductor and the at least one cam is pivoted, and the relatively flat section is configured to hold the at least one cam in a position pressing the terminal against the conductor.

17. The connector of claim 16 wherein the protrusion is cylindrical and sized to be received in an aperture of the terminal.