Fluid formulation evaluation and improvement utilizing broad spectrum impedance spectroscopy

• US 7,078,910 B2
• Filed: 03/04/2004
• Issued: 07/18/2006
• Est. Priority Date: 03/04/2004
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Hu, Jianxun, Johnson, Ronald Mark, Sosnowski, David Richard, Koehler, Charles John, Brunson, Anne Matthews, Hirthe, Richard Walter, Seitz, Martin Arthur, Wooton, David Lee
• Primary Examiner(s): Deb, Anjan
• Assistant Examiner(s): Dole, Timothy J.
• Application Number:
  US10/793,344
• Publication Number:
  US 20050194977A1
• Time in Patent Office: 866 Days
• Field of Search: 324446-449, 324/698
• US Class Current: 324/446
• CPC Class Codes: G01N 27/026 Dielectric impedance spectroscopy electrochemical impedance spectroscopy for measuring corrosion G01N17/02
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A method and apparatus for evaluating and improving the properties of fluid formulations is disclosed. The inventive concept employs impedance spectroscopy (IS) measurements and data analyses to determine IS parameters of fluids representative of a fluid formulation. Correlations are determined between the IS parameters and the properties of the fluids, and a modified or new fluid formulation may be developed responsive to the correlations.

Claims

1. A fluid formulation evaluation and improvement method, comprising the steps of:

a) obtaining a plurality of fluids representative of a first fluid formulation;

b) obtaining impedance spectroscopy (IS) data for each of the fluids, wherein the IS data include data at not less than three frequencies;

c) analyzing the IS data using statistical techniques to produce at least one IS parameter indicative of at least one fluid property for each of the fluids;

d) determining at least one correlation between the at least one IS parameter and the at least one fluid property; and

e) producing a second fluid formulation responsive to the at least one correlation.

2. The fluid formulation evaluation and improvement method of claim 1, wherein the plurality of fluids include fluids having selected concentrations of at least one additive in a base fluid.

3. The fluid formulation evaluation and improvement method of claim 2, wherein the base fluid is a lubricant base oil.

4. The fluid formulation evaluation and improvement method of claim 2, wherein the at least one additive is a lubricant additive.

5. The fluid formulation evaluation and improvement method of claim 4, wherein the plurality of fluids include fluids obtained from a thermal decomposition test.

6. The fluid formulation evaluation and improvement method of claim 4, wherein the plurality of fluids include fluids obtained from a Hot Oil Oxidation Test.

7. The fluid formulation evaluation and improvement method of claim 1 wherein the at least three frequencies include at least one frequency less than one Hertz, and at least one frequency greater than one Hertz.

8. The fluid formulation evaluation and improvement method of claim 1, wherein the step of analyzing the IS data includes performing equivalent circuit modeling.

9. The fluid formulation evaluation and improvement method of claim 1, wherein the statistical techniques include at least one of the following techniques:

Principal Component Analysis;

Multivariate Least Squares Regression;

Principal Component Regression;

Pattern Recognition analysis;

Cluster analysis;

Neural Net analysis; and

Group Methods of Data Handling.

10. The fluid formulation evaluation and improvement method of claim 1, wherein the at least one IS parameter includes at least one equivalent circuit IS parameter.

11. The fluid formulation evaluation and improvement method of claim 1, wherein the at least one IS parameter includes at least one statistical IS parameter.

12. The fluid formulation evaluation and improvement method of claim 1, wherein the at least one fluid property is a physicochemical metric indicative of one of (a) the chemical and (b) the physical properties of the plurality of fluids.

13. The fluid formulation evaluation and improvement method of claim 1, wherein the first fluid formulation is selected from the following categories:

lubricants, lubricant additive packages;

fuel treatment additives; and

top treatments.

14. The fluid formulation evaluation and improvement method of claim 13, wherein the plurality of fluids include fluids having selected concentrations of at least one additive in a base fluid.

15. The fluid formulation evaluation and improvement method of claim 14, wherein the base fluid is a dilutant.

16. The fluid formulation evaluation and improvement method of claim 14, wherein the base fluid is a base oil.

17. The fluid formulation evaluation and improvement method of claim 14, wherein the at least one additive is a lubricant additive.

18. A fluid formulation evaluation and improvement system, comprising:

a) an impedance spectroscopy (IS) probe operatively disposed in contact with a fluid selected from a plurality of fluids representative of a first fluid formulation;

b) an impedance spectrometer, operatively coupled to the IS probe, wherein the impedance spectrometer sequentially performs impedance measurements on each of the plurality of fluids, and wherein the impedance spectrometer produces IS data at not less than three distinct frequencies for each of the plurality of fluids;

c) a data processing system, operatively coupled to receive the IS data from the impedance spectrometer, wherein the data processing system determines IS parameter data including at least one IS parameter for each of the plurality of fluids using statistical techniques; and

d) a Formulation Design Operator, operatively disposed to receive the IS parameter data, and wherein the Formulation Design Operator determines at least one correlation between the IS parameter data and at least one fluid property, for each of the plurality of fluids, and wherein the Formulation Design Operator produces a second fluid formulation responsive to the at least one correlation.

19. The fluid formulation evaluation and improvement system of claim 18, wherein the IS prode includes concentric tubular electrodes.

20. The fluid formulation evaluation and improvement system of claim 18, wherein the IS prode includes interdigitated electrodes.

21. The fluid formulation evaluation and improvement system of claim 18, wherein the IS prode includes spiral electrodes.

22. The fluid formulation evaluation and improvement system of claim 18 wherein the IS prode includes parallel plate electrodes.

23. The fluid formulation evaluation and improvement system of claim 18, wherein the data processing system is configured to determine an equivalent circuit model from at least some of the IS data.

24. The fluid formulation evaluation and improvement system of claim 18, further comprising a temperature controller, operatively coupled to control the temperature of the fluid selected from a plurality of fluids.

25. The fluid formulation evaluation and improvement system of claim 18, wherein the Formulation Design Operator includes at least one person.

26. The fluid formulation evaluation and improvement system of claim 18, wherein the second fluid formulation is a lubricant oil having at least one lubricant additive.

27. The fluid formulation evaluation and improvement method of claim 18, wherein the first fluid formulation is selected from the following categories:

lubricant additive packages;

fuel treatment additives; and

top treatments.

28. A fluid formulation evaluation and improvement system, comprising:

a) means for obtaining a plurality of fluids representative of a first fluid formulation;

b) means for obtaining impedance spectroscopy (IS) data for each of the fluids, wherein the IS data include data at at least three frequencies;

c) means for analyzing the IS data using statistical tecniques to produce at least one IS parameter indicative of at least one fluid property for each of the fluids;

d) means for determining at least one correlation between the at least one IS parameter and the at least one fluid property; and

e) means for producing a second fluid formulation responsive to the at least one correlation.

29. The system of claim 28, wherein means (c) further functions to determine an equivalent circuit model from at least some of the IS data.