Circuit interrupter with improved surge suppression

• US 7,082,021 B2
• Filed: 03/14/2005
• Issued: 07/25/2006
• Est. Priority Date: 04/09/2001
• Status: Expired due to Term

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Chan, David Y., Shafir, Eugene
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): KITOV, ZEEV V
• Application Number:
  US11/079,557
• Publication Number:
  US 20050157439A1
• Time in Patent Office: 498 Days
• Field of Search: 361/113, 361/111, 361/42, 361/93.6
• US Class Current: 361/111
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

A suppression and protection circuit is used in conjunction with a circuit interrupter. In one configuration, a voltage clamping device such as a metal oxide varistor is utilized in a ground fault circuit interrupter product for handling transient surges and overvoltage conditions and is placed in series with a solenoid coil. The suppression and protection circuit includes a crowbar device across the line such as a header spark gap to prevent overvoltages, and a low pass filter such as an LC filter for suppressing transient surges.

Claims

1. A ground fault circuit interrupter (GFCI) comprising:

a housing;

at least one input conductor disposed at least partially within said housing and capable of being electrically connected to a source of electricity;

at least one output conductor disposed within said housing and capable of conducting electrical current to a load when electrically connected to said at least one input conductor;

a circuit interrupter disposed within said housing and configured to break said electrical connection between said input and output conductors in response to the occurrence of a ground fault or test cycle;

a reset mechanism having a reset lock-out responsive to the activation of said circuit interrupter so as to be movable between a lock-out position wherein said reset lock-out inhibits resetting of said electrical connection between said input and output conductors and a reset position wherein said reset lock-out does not inhibit resetting of said electrical connection between said input and output conductors, wherein when said reset mechanism is activated said circuit interrupter is activated to facilitate movement of said reset lock-out from said lock-out position to said reset position by said reset mechanism and resets said electrical connection between said input and output conductors; and

a first mode of surge protection for protecting the GFCI during an over voltage condition comprising a capacitor coupled in series with a solenoid coil of the GFCI to provide a low pass filter connected across the phase and neutral conductors of the GFCI to pass low frequency voltage signals to the GFCI circuit while blocking high frequency signals.

2. The ground fault circuit interrupter of claim 1 having a second mode of surge protection comprising:

a surge protector coupled in parallel with the capacitor of the low pass filter.

3. The ground fault circuit interrupter of claim 2 wherein the surge protector coupled in parallel with the capacitor comprises a metal oxide varistor to shunt a moderate over voltage around the capacitor.

4. The ground fault circuit interrupter of claim 3 having a third mode of surge protection comprising:

an over voltage prevention circuit coupled between the phase and neutral conductors of the GFCI to shunt a severe over voltage between the phase and neutral conductors.

5. The ground fault circuit interrupter of claim 4 wherein the over voltage prevention circuit comprises a spark gap device coupled between the phase and neutral conductors.