Form-fill-seal machine

• US 7,082,737 B2
• Filed: 07/05/2005
• Issued: 08/01/2006
• Est. Priority Date: 11/01/2000
• Status: Expired due to Fees

• Current Assignee: CFS Weert BV
• Original Assignee: CFS Weert BV
• Inventors: Hendriks, Peter Joseph, Daal, Peter Hubertus, Tax, Wilhelmus Catharina Gerardus Maria, Van Rens, Joseph Johan Maria
• Primary Examiner(s): Gerrity, Stephen F.
• Assistant Examiner(s): DESAI, HEMANT
• Application Number:
  US11/172,789
• Publication Number:
  US 20050241269A1
• Time in Patent Office: 392 Days
• Field of Search: 535/51, 531/334, 531/392, 534/51, 53/52, 53/64, 53/66, 493/8, 493/11, 493/13, 493/17, 493/24, 493/27, 493/29, 493/213, 493/214
• US Class Current: 53/64
• CPC Class Codes: B29C 65/18 using heated tools
• CPC Class Codes: B29C 65/4805 characterised by the type of adhesives
• CPC Class Codes: B29C 65/7847 using vacuum to hold at least one of the parts to be joined vacuum work holders in general B25B11/005
• CPC Class Codes: B29C 65/7891 of discontinuously moving sheets or webs
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/4312 for making flat seams in tubular or hollow articles, e.g. transversal seams
• CPC Class Codes: B29C 66/4322 by joining a single sheet to itself B29C66/4332 takes precedence
• CPC Class Codes: B29C 66/474 said single elements being substantially non-flat
• CPC Class Codes: B29C 66/83221 cooperating reciprocating tools, each tool reciprocating along one axis
• CPC Class Codes: B29C 66/849 Packaging machines
• CPC Class Codes: B29C 66/932 by measuring the speed
• CPC Class Codes: B29C 66/934 by controlling or regulating the speed
• CPC Class Codes: B29C 66/98 Determining the joining area by using markings on at least one of the parts to be joined
• CPC Class Codes: B31B 70/8133 Applying the closure elements in the cross direction
• CPC Class Codes: B65B 41/16 by rollers
• CPC Class Codes: B65B 41/18 Registering sheets, blanks, or webs
• CPC Class Codes: B65B 51/303 reciprocating along only one axis
• CPC Class Codes: B65B 57/04 and operating to control, or to stop, the feed of such material, containers, or packages
• CPC Class Codes: B65B 61/188 by applying or incorporating profile-strips, e.g. for reclosable bags
• CPC Class Codes: B65B 9/20 the webs being formed into tubes in situ around the filling nozzles
• CPC Class Codes: B65B 9/2028 : Rollers or belts
• CPC Class Codes: B65B 9/213 : the web having intermittent motion B65B9/22 takes precedence

Abstract

Form-fill-seal machine includes parts for moving a web of packaging material through the machine according to a process path and parts for transforming the web into filled bags, as well as a zipper strip applicator device for supplying a zipper strip for each bag transverse to the process path, by use of a first and a second conveyor, which in the supply direction of the zipper strip are placed one behind the other and are both provided with parts for retaining the zipper strip during supply, a blade being placed between the first and the second conveyor for cutting the zipper strip and the first and the second conveyor being provided with their own first and second drive.

Claims

1. Form-fill-seal machine comprising:

means for moving a web of packaging material through the machine according to a process path from a web supply side, said process path being located in a process plane, said web having longitudinal marks thereon;

means for transforming the web into filled bags having a bag length; and

controlling means having first means for noticing said longitudinal marks on the web and for measuring the web position,

wherein said controlling means are provided with means for storing data concerning the bag length,

wherein the machine is provided with an end or turn roll for the web, said end or turn roll is arranged on the machine to be movable in said process plane and is adjustable in position in said process plane by movement means,

the controlling means being adapted for controlling the movement means of the end roll for altering the length the web has to travel from the web supply side to the transforming means, in response to the bag length data stored in the controlling means and the data from the first means for noticing longitudinal marks on the web and the measuring of the web position.

2. Form-fill-seal machine according to claim 1, wherein the transforming means comprise a device for transverse sealing the bags and a device for cutting the bags for separating the bags from one another.

3. Form-fill-seal machine according to claim 2, the control means further comprising second means for noticing said longitudinal marks on the web and for measuring the web position, said second means being positioned downstream of said end roll and upstream of the transverse sealing device and cutting device, at a known distance from the transverse sealing device and cutting device, wherein at the location of the transverse sealing device the machine is provided with means for conveying the web, the control means being adapted for controlling the web conveying means and the transverse sealing device in accordance with the bag length in response to the bag length data stored in the controlling means and the data from the second means for noticing longitudinal marks on the web and the measuring of the web position.

4. Form-fill-seal machine according to claim 3, the conveying means being positioned directly upstream of the transverse sealing device.

5. Form-fill-seal machine according to claim 1, comprising a zipper strip applicator device for application of a zipper strip to the web, in particular by pre-sealing the zipper strip to the web, having means for supplying a zipper strip for each bag transverse to the process path, which supply means comprise a conveyor having means for retaining or engaging the zipper strip during supply, and driving means for the conveyor, wherein the first means for noticing said longitudinal marks on the web and for measuring the web are positioned near the zipper strip applicator device, wherein the means for noticing the longitudinal marks on the web are spaced from the zipper strip applicator device by a distance which is stored in the controlling means, wherein the end roll for the web is placed downstream of said first means, wherein the controlling means are adapted for controlling the movement means of the end roll for altering the web length between the first noticing means and the transforming means, in response to the bag length data stored in the controlling means and the data from the first means for noticing longitudinal marks on the web and the measuring of the web position.

6. Form-fill-seal machine according to claim 5, the controlling means comprising means for storage of data regarding the distance between the means for noticing the longitudinal marks on the web and the zipper strip applicator device.

7. Form-fill-seal machine according to claim 6, wherein the transforming means comprise a device for transverse sealing the bags and end-sealing the zipper strip to the web and a device for cutting the bags for separating the bags from one another, the controlling means comprising means for storage of data regarding the distance between a longitudinal mark for a bag and the transverse seam of a bag made and the distance between the transverse sealing device for end-sealing the zipper strip and the cutting device for the bags.

8. Form-fill-seal machine according to claim 5, wherein the means for noticing the longitudinal marks on the web are positioned downstream of the zipper strip applicator device.

9. Form-fill-seal machine according to claim 5, the control means being adapted to control the drive(s) of the zipper strip applicator device, in particular of its conveyor, in response to the data from the first means for noticing longitudinal marks on the web and for measuring the web distance.

10. Form-fill-seal machine according to claim 5, further provided with means, controlled by the control means, for keeping the web still at the location of the zipper strip applicator device, wherein the end or turn roll is positioned downstream of the zipper strip applicator device, wherein the control means are adapted for controlling the movement means of the end roll for forming a buffer web length prior to each keeping still and releasing the movement means during keeping the web still.

11. Form-fill-seal machine according to claim 10, wherein the web moving means are adapted for being driven in a continuous mode.

12. Form-fill-seal machine according to claim 1, wherein the means for measuring the web position comprise an encoder for measuring the web length that passes along per measuring period.

13. Form-fill-seal machine comprising:

means for moving a web of packaging material through the machine according to a process path from a web supply side;

means for transforming the web into filled bags;

a zipper strip applicator device having means for supplying a zipper strip for each bag transverse to the process path and having means for sealing or pre-sealing a zipper strip to the web for each bag to be made, the machine being adapted for making the bags with continuous web supply at the transforming means;

means for keeping the web still at the location of the (pre-) sealing means; and

means placed downstream of the (pre-) sealing means for forming a buffer web length prior to each keeping the web still and releasing said means for forming a buffer web length during keeping the web still,

wherein the means for keeping the web still are positioned upstream of the buffer forming means and comprise a web brake.

14. Form-fill-seal machine according to claim 13, wherein the buffer forming means comprise an end or turn roll, as well as moving means for moving the end or turn roll for forming and releasing a buffer web length, respectively.

15. Form-fill-seal machine according to claim 14, wherein the moving means are adapted for moving the end or turn roll in a plane parallel to the web at that location.

16. Form-fill-seal machine according to claim 15, wherein the end or turn roll has ends, said ends being supported in slots.

17. Form-fill-seal machine according to claim 14, the moving means comprise a spindle motor.

18. Form-fill-seal machine according to claim 13, wherein the buffer forming means are adapted for forming a loop of web material.

19. Form-fill-seal machine comprising:

means for moving a web of packaging material through the machine according to a process path from a web supply side;

means for transforming the web into filled bags; and

control means having first means for noticing longitudinal marks on the web and for measuring the web position, the control means being provided with means for storage of data regarding the bag length,

the machine being provided with an end or turn roll for the web, said end or turn roll is movably arranged on the machine in web direction and is adjustable in position in web direction by means of movement means,

the control means being adapted for controlling the movement means of the end roll for altering the length the web has to travel from the supply side to the transforming means, in response to the data from the bag length input and the first means for noticing longitudinal marks on the web and measuring the web position.