Method and apparatus for detecting torsional vibration with a downhole pressure sensor

• US 7,082,821 B2
• Filed: 04/15/2003
• Issued: 08/01/2006
• Est. Priority Date: 04/15/2003
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Chen, Chen-Kang David, Beene, Paul D.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): Rogers, David A.
• Application Number:
  US10/413,837
• Publication Number:
  US 20040206170A1
• Time in Patent Office: 1,204 Days
• Field of Search: 73/650.7, 73/650.8, 731/524.3, 7315246-15249, 736/49, 736/50, 175/40, 175/48, 175/50
• US Class Current: 73/152.47
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Abstract

A method and apparatus for detecting torsional vibration, or stick-slip, in a drill string while drilling is described. The method comprises sampling a downhole pressure sensor and using embedded filter schemes and algorithms to determine, based on the pressure samples, whether torsional vibration is occurring in the drill string. The method may also include sending a warning signal to the surface of the well. The apparatus comprises a downhole assembly having a downhole receiver and a master controller. The downhole receiver comprises a pressure sensor, filter schemes, and algorithms for detecting torsional vibration. The downhole assembly may also include a downhole transmitter for sending a warning signal to the surface of the well.

Claims

1. A method of detecting torsional vibration in a drillstring while conducting a drilling operation in a subterranean well, the method comprising:

disposing a pressure sensor on the drillstring, the drillstring having a bottom hole assembly including a drill bit;

drilling a borehole to a first depth;

locating the pressure sensor adjacent the first depth;

sampling the pressure sensor adjacent the first depth during drilling of the borehole;

obtaining a first pressure data set;

comparing a plurality of values in the first pressure data set to a pre-determined threshold value;

identifying values of the first pressure data set that exceed the pre-determined threshold value;

determining whether the data set indicates torsional vibration in the drillstring;

sending a warning signal to the surface of the well if the data set indicates torsional vibration; and

changing a downlink signal frequency in response to the warning signal.

2. The method of claim 1 further comprising removing a portion of the data set that indicates torsional vibration.

3. The method of claim 1 wherein the sampling step occurs at a frequency of at least 1 Hertz.

4. The method of claim 1 wherein the comparing a plurality of values in the first pressure data set to a pre-determined threshold value occurs for a pre-determined length of time.

5. The method of claim 1 wherein the pre-determined threshold value is any one of an amplitude value, a pressure count, or a correlation unit.

6. The method of claim 1 further comprising changing at least one drilling parameter of the drilling operation in response to the warning signal.

7. The method of claim 6 wherein the at least one drilling parameter comprises at least one of a rotations per minute value of the drillstring and a weight-on-bit value.

8. The method of claim 1 further comprising:

applying a first filter to the first data set to obtain a second data set;

applying a second filter to the second data set to obtain a third data set; and

cross-correlating the third data set to obtain a fourth data set.

9. The method of claim 8 wherein the first filter comprises at least one of a median filter and an FIR filter.

10. The method of claim 8 further comprising peak-detecting the fourth data set, including:

applying the pre-determined threshold value to the fourth data set;

marking peak amplitude values exceeding the pre-determined threshold value; and

sending a warning signal to the surface of the well if a significant number of marked peak amplitude values occur for more than a predetermined amount of time.

11. The method of claim 10 wherein the predetermined amount of time comprises the range of five to ten cycles.

12. A method of reducing noise caused by torsional vibration in a drillstring while drilling in a subterranean well, the drillstring being part of a drilling assembly having a mud pulse telemetry system capable of sending uplink or downlink signals, the method composing:

detecting torsional vibration in the drillstring; and

changing the downlink signal frequency such that the torsional vibration frequency does not interfere with the downlink signal frequency.

13. A method of detecting torsional vibration in a drillstring while drilling in a subterranean well, the drillstring being part of a drilling assembly having a mud pulse telemetry system capable of sending uplink or downlink signals, the method comprising:

sampling a downhole pressure sensor at a frequency of at least 1 Hertz to obtain a first data set;

cross-correlating the first data set using a reference signal to obtain a second data set;

peak-detecting the second data set to determine whether the second data set indicates torsional vibration in the drillstring; and

sending a warning to the surface of the well if torsional vibration is indicated.

14. The method of claim 13 wherein the reference signal comprises at least one of a step function and a sinusoidal function.

15. The method of claim 13 further comprising:

calculating the torsional vibration frequency; and

filtering out the torsional vibration frequency.

16. A drilling assembly for detecting torsional vibration in a drillstring located in a subterranean well, the assembly comprising:

a drillstring having a bottom hole assembly including a drill bit;

a pressure sensor disposed on the drillstring near the bottom hole assembly;

a control system disposed on the drillstring adjacent the pressure sensor and in communication with the pressure sensor; and

a scheme embedded in the control system adjacent the pressure sensor, the scheme including an algorithm for comparing a plurality of sampled pressures to a pre-determined threshold value, identifying sampled pressures that exceed the pre-determined threshold value, determining whether the drillstring is experiencing torsional vibration, and transmitting an instruction to change the downlink signal frequency in response to torsional vibration.

17. The drilling assembly of claim 16 wherein the scheme further composes:

a median filter;

an FIR filter;

a cross-correlation, algorithm; and

a peak-detect algorithm for applying the pre-determined threshold value to the pressure samples.

18. The drilling assembly of claim 17 further comprising a downhole transmitter for sending a warning signal to the surface of the well when a significant number of the pressure sample values exceed the pre-determined threshold value for a pre-determined amount of time.

19. The drilling assembly of claim 18 wherein the pre-determined amount of time is in the range of five to ten cycles.

20. A method of detecting torsional vibration in a drillstring while conducting a drilling operation in a subterranean well, the method comprising:

disposing a pressure sensor on the drillstring, the drillstring having a bottom hole assembly including a drill bit;

drilling a borehole to a first depth;

locating the pressure sensor adjacent the first depth;

sampling the pressure sensor adjacent the first depth during drilling of the borehole, the sampling occurring within a bore of the drillstring;

obtaining a first pressure data set;

determining whether the data set indicates torsional vibration in the drillstring; and

wherein the determining occurs adjacent the first depth.