Pump and pump control circuit apparatus and method

• US 7,083,392 B2
• Filed: 06/03/2003
• Issued: 08/01/2006
• Est. Priority Date: 11/26/2001
• Status: Expired due to Term

• Current Assignee: Shurflo LLC (Pentair Plc (Ireland))
• Original Assignee: Shurflo Pump Manufacturing Company, Inc.
• Inventors: Gandhi, Nikhil Jitrendo, Meza, Humberto V., Truong, Quang Minh
• Primary Examiner(s): FREAY, CHARLES GRANT
• Assistant Examiner(s): Sayoc, Emmanuel
• Application Number:
  US10/453,874
• Publication Number:
  US 20040009075A1
• Time in Patent Office: 1,155 Days
• Field of Search: 417/44.2, 417/43, 417/44.1, 417/45, 417/44.9, 417/53
• US Class Current: 417/44.2
• CPC Class Codes: F04B 2205/04 Pressure in the outlet chamber
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 43/0054 particularities of the flexible members
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 49/065 and making use of computers

Abstract

A method and apparatus for a pump and a pump control system. The apparatus includes pistons integrally formed in a diaphragm and coupled to the diaphragm by convolutes. The convolutes have a bottom surface angled with respect to a top surface of the pistons. The apparatus also includes an outlet port positioned tangentially with respect to the perimeter of an outlet chamber. The apparatus further includes a non-mechanical pressure sensor and a temperature sensor coupled to a pump control system. For the method of the invention, the microcontroller provides a pulse-width modulation control signal to an output power stage in order to selectively control the power provided to the pump. The control signal is based on the pressure within the pump, the current being provided to the pump, the voltage level of the battery, and the temperature of the pump.

Claims

1. A pump control circuit for use with a pump, the circuit comprising:

a pressure sensor capable of sensing a pressure in the pump;

a microcontroller coupled to the pressure sensor and the pump,

the microcontroller programmed to generate an oscillating control signal if the pressure is approaching a shut-off pressure and the pump is operating in a low-flow mode, the oscillating control signal causing the pressure to oscillate to a predetermined pressure above and below the shut-off pressure, and

the microcontroller programmed to generate a shut-off control signal if the pressure is equal to or greater than the shut-off pressure and there is no flow through the pump; and

an output power stage coupled to receive the oscillating control signal and the shut-off control signal so that the output power stage provides power to the pump until flow through the pump has stopped.

2. The pump control circuit of claim 1, wherein the pressure sensor senses the pressure in an outlet chamber in the pump.

3. The pump control circuit of claim 1, wherein the pressure sensor is a silicon semiconductor pressure sensor.

4. The pump control circuit of claim 1, wherein the control signal is pulse-width modulated and has a duty cycle that is reduced in order to reduce the power supplied to the pump and that is increased in order to increase the power supplied to the pump.

5. The pump control circuit of claim 1, wherein an amplifier and filter circuit is coupled between the pressure sensor and the microcontroller.

6. The pump control circuit of claim 5, wherein the amplifier and filter circuit includes a potentiometer used to calibrate the pressure sensor.

7. A method of controlling a pump, the method comprising:

sensing a pressure in the pump;

oscillating power to the pump when the sensed pressure is equal to or greater than a shut-off pressure-and the pump is in a low-flow mode, oscillating power to the pump causing the pressure to oscillate to a predetermined pressure above and below the shut-off pressure; and

shutting the pump off when the sensed pressure is greater than the shut-off pressure and there is no flow through the pump.

8. The method of claim 7, wherein sensing a pressure in the pump includes sensing a pressure in an outlet chamber in the pump.

9. The method of claim 7, and further comprising generating a pulse-width modulation control signal based on the sensed pressure.

10. The method of claim 9, and further comprising generating a pulse-width modulation control signal having a duty cycle, reducing the duty cycle in order to reduce power supplied to the pump, and increasing the duty cycle in order to increase power supplied to the pump.

11. The method of claim 9, and further comprising amplifying and filtering the sensed pressure before generating a pulse-width modulation control signal based on the sensed pressure.