Milling instrumentation and method for preparing a space between adjacent vertebral bodies

• US 7,083,623 B2
• Filed: 02/27/2002
• Issued: 08/01/2006
• Est. Priority Date: 07/31/1996
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Michelson, Gary K.
• Primary Examiner(s): HO, TAN-UYEN THI
• Application Number:
  US10/090,506
• Publication Number:
  US 20020091392A1
• Time in Patent Office: 1,616 Days
• Field of Search: 606/61, 606/80, 606/90, 606 96- 99, 606/130, 623/17.11, 623/17.16, 623/1.11
• US Class Current: 606/80
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/30153 rectangular
• CPC Class Codes: A61F 2230/0019 rectangular

Abstract

An apparatus and method for placing adjacent vertebrae at a fixed distance and angular relationship relative to each other, fixing said vertebrae in said position by use of a milling block engaging each of said adjacent vertebrae and then using a milling means, the depth, length and excursion of which from side to side are controlled by said apparatus to machine out a defined thickness of bone and a space of defined length, height, width and shape in preparation for receiving an interbody spinal implant or graft of known size and configuration are disclosed.

Claims

1. An apparatus adapted for use in spinal surgery for creating an implantation space at least in part within and across a height of the disc space between two adjacent vertebral bodies of the human spine, each of the adjacent vertebral bodies having an endplate adjacent to the disc space, said apparatus comprising:

a milling block configured at least in part for placement across the height of the disc space and adapted to be engaged to at least a portion of the outer surface of the two adjacent vertebral bodies, said milling block having a leading end for positioning towards the two adjacent vertebral bodies and an opposite trailing end, said milling block having at least a first track configured to provide access to the implantation space to be prepared into a first one of the two adjacent vertebral bodies from said trailing end and through said leading end of said milling block, said first track overlapping a portion of the first one of the adjacent vertebral bodies when said milling block is placed across the height of the disc space, said milling block having at least a second track configured to provide access to the implantation space to be prepared into a second one of the two adjacent vertebral bodies from said trailing end and through said leading end of said milling block, said second track overlapping a portion of the second one of the adjacent vertebral bodies when said milling block is placed across the height of the disc space, at least one of said tracks including opposed substantially planar surfaces for guiding said bone cutting device therebetween; and

a bone cutting device for removing at least a portion of bone from the two endplates adjacent the disc space, said bone cutting device having a central longitudinal axis, said bone cutting device being configured to access one of the endplates of the adjacent vertebral bodies through said milling block along said first track, said bane cutting device being configured to access the other one of the endplates of the adjacent vertebral bodies through said milling block along said second track, each of said first and second tracks being configured to guide movement of said bone cutting device axially along the central longitudinal axis of said bone cutting device and in a direction transverse to the central longitudinal axis of said bone cutting device to remove bone.

2. The apparatus of claim 1, wherein at least one of said tracks is a slot.

3. The apparatus of claim 1, wherein the vertebral endplates each generally lie in a plane and at least one of said tracks is configured to guide said bone cutting device in a selected position relative to at least one of the vertebral endplates.

4. The apparatus of claim 1, wherein at least one of said tracks in cooperation with said bone cutting device is configured to create the implantation space that is at least in part curved.

5. The apparatus of claim 1, wherein at least one of said tracks in cooperation with said bone cutting device is configured to create the implantation space that is at least a portion of a circle.

6. The apparatus of claim 1, wherein said first track is spaced apart from said second track.

7. The apparatus of claim 6, wherein said second track is at least in part parallel to said first track.

8. The apparatus of claim 6, wherein said second track is at least in part non-parallel to said first track.

9. The apparatus of claim 1, wherein said bone cutting device is configured to cooperate with said tracks to resect bone approximating the shape of the implant to be inserted.

10. The apparatus of claim 9, wherein said bone cutting device is configured to resect bone from only one of the vertebral endplates at a time along each of said tracks.

11. The apparatus of claim 1, wherein said bone cutting device is non-rotating.

12. The apparatus of claim 1, wherein said bone cutting device is one of a drill, burr, muter bit, abrader, grinder, rasp, grater, saw, oscillating cutter, vibrating cutter, reciprocating cutter, orbital cutter, and rotating cutter.

13. The apparatus of claim 1, in combination with at least one member for engaging said milling black to at least one of the adjacent vertebral bodies.

14. The apparatus of claim 13, wherein said at least one member includes at least one of a pin, a peg, and a screw.

15. The apparatus of claim 1, wherein said leading end is configured to receive at least one member for securing said milling block to at least one of the vertebral bodies.

16. The apparatus of claim 15, wherein said at least one member is adapted to fixedly secure said milling block to at least one of the adjacent vertebral bodies.

17. The apparatus of claim 1, in combination with a depth limiter for selecting and limiting the penetration depth of said bone cutting device into the disc space.

18. The apparatus of claim 17, in combination with a lock for locking said bone removal device at a selected penetration depth into the disc space.

19. The apparatus of claim 1, in combination with a spinal insert adapted to be inserted into the implantation space formed with said apparatus.

20. The apparatus of claim 19, wherein said spinal insert is an interbody spinal implant.

21. The apparatus of claim 19, wherein said spinal insert is a spinal fusion implant.

22. The apparatus of claim 19, wherein said spinal insert is an artificial disc.

23. The apparatus of claim 19, wherein said spinal insert is a bone graft.

24. The apparatus of claim 19, wherein said spinal insert has sidewalls that are at least in part curved.

25. The apparatus of claim 19, wherein said spinal insert has a shape corresponding to the shape of the implantation space created with said apparatus.

26. The apparatus of claim 19, wherein said spinal insert has a trailing end that is curved side to side to conform to the curvature of the adjacent vertebral bodies.

27. The apparatus of claim 19, wherein said spinal insert is in combination with an osteogenic material.

28. The apparatus of claim 27, wherein said osteogenic material includes at least one of bone and hydroxyapatite.

29. The apparatus of claim 1, wherein said bone cutting device has a cutting end with a maximum dimension transverse to the central longitudinal axis that is less than the minimum distance separating said opposed substantially planar surfaces.

30. The apparatus of claim 1, wherein at least one of said first and second tracks has a closed perimeter to limit movement of said bone cutting device transverse to the central longitudinal axis of said bone cutting device.

31. A method for creating an implantation space across a height of a disc space between adjacent vertebral bodies of the human spine, each of the adjacent vertebral bodies having an endplate adjacent to the disc space, the method comprising the steps of:

placing a milling block across the height of the disc space, the milling block having a leading end for positioning towards the adjacent vertebral bodies and an opposite trailing end, the milling block having at least a first track configured to provide access to the implantation space to be prepared into one of the adjacent vertebral bodies from the trailing end and through the leading end of the milling block, the milling block having at least a second track configured to provide access to the implantation space to be prepared into the other one of the adjacent vertebral bodies from the trailing end and through the leading end of the milling block;

removing bone through the milling block along the first track from one of the adjacent vertebral bodies with a bone cutting device to create a portion of the implantation space;

removing bone through the milling block along the second track from the other one of the adjacent vertebral bodies with a bone cutting device to create another portion of the implantation space, at least one of the removing steps including moving the bone removal device along the width of the vertebral bodies; and

inserting a spinal implant into the implantation space.

32. The method of claim 31, further comprising the step of engaging the milling block to at least a portion of an outer surface of at least one of the adjacent vertebral bodies.

33. The method of claim 31, further comprising the step of securing the milling block to at least one of the adjacent vertebral bodies.

34. The method of claim 31, wherein the step of securing includes securing the milling block to at least one of the adjacent vertebral bodies with at least one of pins, pegs, and screws.

35. The method of claim 31, further comprising the step of combining the spinal implant with an osteogenic material.

36. The method of claim 35, wherein the osteogenic material includes at least one of bone and hydroxyapatite.

37. The method of claim 31, wherein the step of inserting includes inserting a spinal implant that is a spinal fusion implant.

38. The method of claim 31, wherein the step of inserting includes inserting a spinal implant that is an artificial disc.

39. The method of claim 31, wherein the step of inserting includes inserting a spinal implant that is a bone graft.

40. The method of claim 31, wherein the implantation space formed by the bone removing steps has a shape corresponding to the shape of the implant to be inserted therein.

41. The method of claim 31, wherein the step of inserting includes inserting an implant that has a shape corresponding to the shape of the implantation space.

42. The method of claim 31, wherein the bone removing steps include removing bone from the adjacent vertebral bodies with a non-rotating bone cutting device.