Method, apparatus and article for motor control voltage dropout detection

• US 7,084,588 B2
• Filed: 07/30/2004
• Issued: 08/01/2006
• Est. Priority Date: 07/30/2004
• Status: Active Grant

• Current Assignee: Vitesco Technologies USA, LLC (Continental AG)
• Original Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Inventors: Hampo, Richard J., Nallapa, Venkatapathi R., Soudier, Christophe
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US10/903,918
• Publication Number:
  US 20060022625A1
• Time in Patent Office: 732 Days
• Field of Search: 318/139, 318430-434, 318/445, 318/484, 388/903, 388/909, 388/921
• US Class Current: 318/139
• CPC Class Codes: H02P 29/02 Providing protection against overload without automatic interruption of supply protection against faults of stepper motors H02P8/36
• CPC Class Codes: Y10S 388/903 Protective, e.g. voltage or current limit
• CPC Class Codes: Y10S 388/909 Monitoring means

Abstract

A control subsystem for an electric motor determines whether power was interrupted, and delays torque production if power was interrupted. The control subsystem may employ two separate non-volatile memory locations, or alternatively a single non-volatile memory location.

Claims

1. A method of operating an electric motor driven system comprising an electric motor and a control subsystem coupled to control the electric motor, the method comprising:

determining if an interruption of power to the control subsystem controlling the electric motor has occurred during at least one ON/OFF cycle of the electric motor driven system before a shutdown procedure is completed;

delaying torque production of the electric motor if it is determined that an interruption of power to the electric motorcontrol subsystem has occurred during the at least one ON/OFF cycle of the electric motor;

storing in a first nonvolatile memory location a value indicative of a number of times the control subsystem has executed a shut down procedure; and

storing in a second nonvolatile memory location a value indicative of a number of times that the control subsystem has started.

2. The method of claim 1 wherein storing in a first nonvolatile memory location a value indicative of a number of times the control subsystem has executed a shut down procedure comprises storing the value to a first location of a flash memory as part of the shut down procedure.

3. The method of claim 1 wherein storing in a second nonvolatile memory location a value indicative of a number of times that the control subsystem has started comprises storing the value to a first location of an electronically erasable programmable read-only memory as part of a startup procedure.

4. The method of claim 1 wherein storing in a first nonvolatile memory location a value indicative of a number of times the control subsystem has executed a shut down procedure comprises storing the value to a first location of an electronically erasable programmable read-only memory as part of the shut down procedure and wherein storing in a second nonvolatile memory location a value indicative of a number of times that the control subsystem has started comprises storing the value to a second location of the electronically erasable programmable read-only memory as part of a startup procedure.

5. The method of claim 1 wherein determining if an interruption of power to the control subsystem controlling the electric motor has occurred during at least one ON/OFF cycle of the electric motor driven system comprises comparing the value stored in the first nonvolatile memory location with the value stored in the second nonvolatile memory location.

6. The method of claim 5 wherein determining if an interruption of power to the control subsystem controlling the electric motor has occurred during at least one ON/OFF cycle of the electric motor driven system further comprises determining that an interruption has occurred if the value stored in the first nonvolatile memory location is equal to the value stored in the second nonvolatile memory location.

7. The method of claim 6, further comprising:

setting the value stored in the second nonvolatile memory location equal to the value stored in the first nonvolatile memory location after determining that an interruption has occurred if the value stored in the first nonvolatile memory location is equal to the value stored in the second nonvolatile memory location.

8. The method of claim 5 wherein comparing the value stored in the first nonvolatile memory location with the value stored in the second nonvolatile memory location comprises determining a difference between the values stored in the first and the second nonvolatile memory locations, and comparing the difference to a defined value.

9. The method of claim 1 wherein storing in a first nonvolatile memory location a value indicative of a number of times the control subsystem has executed a shut down procedure comprises incrementing a count of the number of times the shut down procedure has executed.

10. The method of claim 1 wherein delaying torque production of the electric motor comprises delaying provision of control signals to an inverter electrically coupled to supply power to the electric motor by approximately a few hundred milliseconds.

11. A method of operating an electric motor of a vehicle, the method comprising:

in response to a startup of a controller, comparing a value stored in a first nonvolatile memory location to a value stored in a second nonvolatile memory location, the value stored in the first nonvolatile location indicative of a number of times that the controller has executed a shut down procedure and the value in the second nonvolatile memory location indicative of a number of times that the controller has started up; and

delaying torque production of the electric motor if the value stored in the first nonvolatile memory location is equal to the value stored in the second nonvolatile memory location.

12. The method of claim 11 further comprising:

incrementing the value stored in the first nonvolatile memory location each time the shut down procedure is executed.

13. The method of claim 11 further comprising:

retrieving the value stored in the first nonvolatile memory location;

adding one to the retrieved value; and

storing the results of the addition to a location in a flash memory.

14. The method of claim 11 further comprising:

after comparing the value stored in the first nonvolatile memory location to the value stored in the second nonvolatile memory location, storing the value stored in the first nonvolatile memory location to the second nonvolatile memory location as part of startup procedure before enabling the electric motor.

15. The method of claim 14 wherein storing the value stored in the first nonvolatile memory location to the second nonvolatile memory location comprises storing the value in the first nonvolatile memory location to a location in an electronically erasable programmable read-only memory.

16. The method of claim 11 wherein delaying torque production of the electric motor comprises delaying provision of control signals to an inverter electrically coupled to supply power to the electric motor until flux has built in the electric motor sufficiently to avoid instability.

17. A control subsystem for controlling operation of an electric motor of an electric motor driven system, the control subsystem comprising:

means for determining if an interruption of power to the control subsystem controlling the electric motor has occurred during at least one ON/OFF cycle of the electric motor driven system;

means for delaying torque production of the electric motor if it is determined that an interruption of power to the control subsystem has occurred during the at least one ON/OFF cycle of the electric motor;

a first nonvolatile memory location to store a value indicative of a number of times the control subsystem has executed a shut down procedure; and

a second nonvolatile memory location to store a value indicative of a number of times that the control subsystem has started, wherein the means for determining if an interruption of power to the control subsystem controlling the electric motor has occurred during at least one ON/OFF cycle of the electric motor driven system comprises means for comparing the value stored in the first nonvolatile memory location to the value stored in the second nonvolatile memory location.

18. The control subsystem of claim 17 wherein the first nonvolatile memory location is a location in a flash memory.

19. The control subsystem of claim 18 wherein the second nonvolatile memory location is a location in an electronically erasable read-only memory.

20. The control subsystem of claim 17 wherein the first nonvolatile memory location is a location in an electronically erasable read-only memory.

21. The control subsystem of claim 17, further comprising:

incrementing means for maintaining a count of a number of times the control subsystem has executed a shut down procedure stored to a first nonvolatile memory location as part of the shut down procedure.

22. A control subsystem for controlling an operation of an electric motor of a motor driven system, the control subsystem comprising:

a first nonvolatile memory location to store a value indicative of a number of times a controller has executed a shut down procedure;

a second nonvolatile memory location to store a value indicative of a number of times the controller has started up in a ON/OFF cycle; and

a processor configured to increment the value indicative of the number of times the controller has executed the shut down procedure at each execution of the shut down procedure, and further configured to delay torque production if a defined relationship between the value stored in the first nonvolatile memory location and the value stored in the second nonvolatile memory location is satisfied.

23. The control subsystem of claim 22 wherein the processor is further configured to determine if a defined relationship between the value stored in the first nonvolatile memory location and the value stored in the second nonvolatile memory location is satisfied.

24. The control subsystem of claim 23 wherein the processor is further configured to store the value stored in the first nonvolatile memory location to the second nonvolatile memory location after determine if a defined relationship between the value stored in the first nonvolatile memory location and the value stored in the second nonvolatile memory location is satisfied and before enabling the electric motor.

25. The control subsystem of claim 22 wherein the defined relationship is equality and the defined relationship is satisfied if the value stored in the second nonvolatile memory location is equal to the value stored in the first nonvolatile memory location.

26. The control subsystem of claim 22 wherein the second nonvolatile memory location is a first location in an electronically erasable programmable read-only memory.

27. The control subsystem of claim 26 wherein the first nonvolatile memory location is a location in a flash memory.

28. The control subsystem of claim 26 wherein the first nonvolatile memory location is a second location in the electronically erasable programmable read-only memory.

29. A method of operating an electric motor driven system comprising an electric motor and a control subsystem coupled to control the electric motor, the method comprising:

checking a value stored in a first nonvolatile memory location during a startup procedure, the value representing whether a shut down procedure has previously been completed;

delaying torque production of the electric motor if the value stored in the first nonvolatile memory location is equal to a first value;

storing a second value to a first nonvolatile memory location as part of a startup procedure;

after storing the second value to the first nonvolatile memory location as part of the startup procedure, enabling the electric motor; and

if a shut down procedure is completed, storing the first value in the first nonvolatile memory location at the end of the shut down procedure.