Variable capacitance membrane actuator for wide band tuning of microstrip resonators and filters

• US 7,085,121 B2
• Filed: 04/22/2003
• Issued: 08/01/2006
• Est. Priority Date: 10/21/2002
• Status: Expired due to Fees

• Current Assignee: HRL Laboratories LLC (The Boeing Co.)
• Original Assignee: HRL Laboratories LLC (The Boeing Co.)
• Inventors: Petre, Peter, Mehta, Sarabjit, Lynch, Jonathan J., Pasiecznik, John
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Ha, Nguyen T.
• Application Number:
  US10/421,302
• Publication Number:
  US 20040075967A1
• Time in Patent Office: 1,197 Days
• Field of Search: 361/272, 361/277, 361/278, 361/279, 361/280, 361/282, 361/287, 361/290, 361/292, 361/298.2, 361/273, 361/281
• US Class Current: 361/277
• CPC Class Codes: H01G 5/015 Current collectors
• CPC Class Codes: H01G 5/16 using variation of distance between electrodes
• CPC Class Codes: H01G 5/18 due to change in inclination, e.g. by flexing, by spiral wrapping
• CPC Class Codes: H01P 5/04 with variable factor of coupling
• CPC Class Codes: H03J 2200/39 Variable capacitors implemented using microelectro-mechanical systems [MEMS]
• CPC Class Codes: H03J 3/20 of single resonant circuit by varying inductance only or capacitance only

Abstract

A device for varying the capacitance of an electronic circuit is disclosed. The device comprises a flexible membrane located above the electronic circuit, a metal layer connected to the flexible membrane, and bias circuitry located above the membrane. Variation of the capacitance of the electronic circuit is obtained by pulling the membrane upwards by means of the bias circuitry. The disclosed device provides a sizeable capacitance variation and high Q factor, resulting in overall low filter insertion loss. A nearly constant group delay over a wide operating bandwidth is also obtained.

Claims

1. A device for tuning an electronic circuit, comprising:

a moveable membrane, wherein changes in distance between the membrane and the electronic circuit produce changes in capacitance of the electronic circuit; and

a first capacitive arrangement operatively associated with the membrane, comprising a first capacitor plate and a second capacitor plate, wherein the first capacitor plate is located at a first distance from the electronic circuit and connected with the membrane, and the second capacitor plate is located at a second distance from the electronic circuit, the second distance being greater than the first distance.

2. The device of claim 1, wherein the membrane has a non-actuated condition and an actuated condition, and wherein tuning of the electronic circuit occurs during the actuated condition of the membrane.

3. The device of claim 2, wherein the distance between the membrane and the electronic circuit during the actuated condition of the membrane is greater than the distance between the membrane and the electronic circuit during the non-actuated condition of the membrane.

4. The device of claim 2, further comprising a second capacitive arrangement having a third capacitor plate and a fourth capacitor plate.

5. The device of claim 4, wherein a distance between the membrane and the electronic circuit during the actuated condition of the membrane can either be greater or shorter than a distance between the membrane and the electronic circuit during the non-actuated condition of the membrane.

6. The device of claim 4, wherein the third capacitor plate is the first capacitor plate and the fourth capacitor plate comprises the electronic circuit.

7. The device of claim 1, wherein the device is fabricated using a wafer-level packaging technique.

8. A membrane actuator for tuning an electronic circuit, comprising:

a first substrate;

a first conductive material disposed on the first substrate and containing the electronic circuit, the first substrate and the first conductive material forming a first layer;

a flexible membrane;

a second conductive material contacting the flexible membrane, the flexible membrane and the second conductive material forming a second layer, the flexible membrane and second conductive material being disposed above the first substrate and first pattern;

a second substrate;

a third conductive material contacting the second substrate, the second substrate and third conductive material forming a third layer, wherein;

a parallel plate capacitor having an upper plate and a lower plate is formed between the second layer and the third layer, the second conductive material forming the upper plate of the capacitor and the third conductive material forming the lower plate of the capacitor, and

when a bias voltage is applied between the upper plate and the lower plate, an electrostatic force is produced, causing the membrane to deform, thereby varying the capacitance of the electronic circuit.

9. The membrane actuator of claim 8, wherein a distance between the membrane and the electronic circuit upon application of the bias voltage is greater than a distance between the membrane and the electronic circuit in absence of application of the bias voltage.

10. The membrane actuator of claim 8, wherein a distance between the membrane and the electronic circuit upon application of the bias voltage can either be greater or shorter than a distance between the membrane and the electronic circuit in absence of application of the bias voltage.

11. The membrane actuator of claim 8, wherein the first substrate is a micromachined wafer.

12. The membrane actuator of claim 8, further comprising polymide spacers for separating the first layer from the second layer.

13. The membrane actuator of claim 8, further comprising polymide spacers for separating the first layer from the second layer and the second layer from the third layer.

14. The membrane actuator of claim 8, further comprising a feedback control system to control the membrane position.

15. The membrane actuator of claim 14, wherein the feedback control system comprises:

a voltage controlled oscillator having a voltage controlled oscillator frequency, the voltage controlled oscillator frequency being associated with the capacitance of the capacitor;

a reference oscillator having a reference oscillator frequency;

a mixer for comparing the voltage controlled oscillator frequency with the reference oscillator frequency, the mixer having a first mixer input connected to the voltage controlled oscillator, a second mixer input connected to the reference oscillator, and a mixer output, the mixer output having a mixer output amplitude and a mixer output frequency;

a low-pass filter, having a low-pass filter input connected to the mixer output, and a low-pass filter output;

a detecting device having a detecting device input connected to the low-pass filter output and having a detecting device output; and

a differential amplifier having a first differential amplifier input connected to the detecting device output, a second differential amplifier input connected to a control signal, and a differential amplifier output, the differential amplifier output being connected to the upper and lower plate of the capacitor.

16. The membrane actuator of claim 15, wherein the low-pass filter is designed so that the mixer output frequency falls outside a passband edge of the lowpass filter during normal operation.

17. The membrane actuator of claim 15, wherein the detecting device output has an output signal strength inversely proportional to the mixer output amplitude.

18. The membrane actuator of claim 15, wherein the control signal is adjustable.