Electrosurgical instrument and method of use

• US 7,087,054 B2
• Filed: 09/30/2003
• Issued: 08/08/2006
• Est. Priority Date: 10/01/2002
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: SurgRx, Inc. (Johnson & Johnson)
• Inventors: Shadduck, John H., Truckai, Csaba
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): ROANE, AARON F
• Application Number:
  US10/676,841
• Publication Number:
  US 20040116979A1
• Time in Patent Office: 1,043 Days
• Field of Search: 606 49- 52, 606/41, 606/45, 606/205
• US Class Current: 606/51
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2018/00345 Vascular system
• CPC Class Codes: A61B 2018/00404 Blood vessels other than those in or around the heart
• CPC Class Codes: A61B 2018/00619 Welding

Abstract

An electrosurgical medical device and method for creating thermal welds in engaged tissue. In one embodiment, at least one jaw of the instrument defines a tissue engagement plane that carries a recessed central portion. In another embodiment, the controller coupled to the Rf source is adapted to switch from a power control operational mode to a voltage controlled operational mode at a selected transition impedance level.

Claims

1. An electrosurgical jaw structure for delivering energy to engaged tissue, the structure comprising:

first and second openable-closeable jaw members, at least one jaw member defining a first peripheral portion and a second central portion wherein the second portion is recessed relative to the first portion;

at least one jaw carrying a conductive material comprising a positive temperature coefficient material, the a positive temperature coefficient material capable of conducting current to engaged tissue; and

an Rf source operatively coupled to the conductive material.

2. The electrosurgical jaw structure of claim 1, wherein the second portion is recessed relative to the first portion by at least about 0.0005 inch.

3. The electrosurgical jaw structure of claim 1, wherein the second portion is recessed relative to the first portion by between about 0.0005 inch and 0.020 inch.

4. The electrosurgical jaw structure of claim 1, wherein the second portion is recessed relative to the first portion by between about 0.001 inch and 0.010 inch.

5. The electrosurgical jaw structure of claim 1, wherein the second portion is recessed relative to the first portion by between about 0.003 inch and 0.007 inch.

6. The electrosurgical jaw structure of claim 1, wherein the conductive material is carried in the second portion.

7. The electrosurgical jaw structure of claim 1, wherein the conductive material comprises at least in part a positive temperature coefficient material, wherein the a positive temperature coefficient material is disposed beneath a jaw surface.

13. The electrosurgical jaw structure of claim 2, wherein the recessed portion is configured to form a seal against engaged tissue to trap vapor and liquids to denature protein within tissue proximate the recessed portion.

8. An electrosurgical jaw structure for delivering energy to engaged tissue, the structure comprising:

first and second paired jaw members each defining a respective surface engagement plane for contacting tissue, the paired jaw members moveable between an open and closed position;

the paired jaw members defining a peripheral portion and a central portion;

wherein the paired jaw members in the closed position define an engagement gap between respective engagement planes that has a first dimension in the peripheral portion and a second dimension in the central portion, and wherein said second dimension is greater than said first dimension, wherein a portion of at least of one the jaw members comprises a positive temperature coefficient material, the a positive temperature coefficient material capable of conducting current to engaged tissue.

9. The electrosurgical jaw structure of claim 8, wherein the difference between said first and second dimensions is at least about 0.0005 inch.

10. The electrosurgical jaw structure of claim 8, wherein the difference between said first and second dimensions is at least about 0.001 inch.

11. The electrosurgical jaw structure of claim 8, wherein the difference between said first and second dimensions is at least about 0.003 inch.

12. The electrosurgical jaw structure of claim 8, wherein said second dimensions is at least about 110% of said first dimension.

14. The electrosurgical jaw structure of claim 8, wherein the central portion is configured to form a seal against engaged tissue to trap vapor and liquids to denature protein within tissue proximate the recessed portion.

15. The electrosurgical jaw structure of claim 8, wherein the engagement gap is sufficient to trap vapor and liquids to denature protein within tissue proximate the central portion.