Adjustable electrical box assembly

• US 7,087,837 B1
• Filed: 05/25/2005
• Issued: 08/08/2006
• Est. Priority Date: 05/03/2005
• Status: Active Grant

• Current Assignee: Arlington Industries Incorporated
• Original Assignee: Arlington Industries Incorporated
• Inventors: Gretz, Thomas J.
• Primary Examiner(s): Estrada, Angel R.
• Application Number:
  US11/136,852
• Time in Patent Office: 440 Days
• Field of Search: 174/48, 174/49, 174/50, 174/53, 174/57, 174/58, 220/3.2, 220/3.3, 220/3.4, 220/3.5, 220/3.6, 220/3.7, 220/3.8, 220/3.9, 220/4.02, 248/906, 248/343, D13/152, 439/535, 439/536, 439/537, 439/538, 439/539, 439/925
• US Class Current: 174/58
• CPC Class Codes: H02G 3/121 in plain walls
• CPC Class Codes: H02G 3/123 in thin walls
• CPC Class Codes: Y10S 248/906 Electrical outlet box support

Abstract

An assembly that enables easy mounting of an electrical box on an unfinished wall at a desired offset from the wall'"'"'s eventual surface. The assembly includes an electrical box and a slide member. The slide member includes a flange having a rear surface, an opening therein, and arms extending rearwardly from the rear surface. The electrical box includes sidewalls having apertures therein, a front opening, a front edge, and a cavity for receiving an electrical device. The slide member is slideable with respect to the electrical box. A mounting arrangement is included on the flange for securing the slide member to the wall. A fastening and adjustment arrangement on the arms enables the box to be secured to the slide member and also enables easy adjusting of the offset of the front edge of the box from the wall surface.

Claims

1. An assembly for providing electrical device on a surface comprising:

a box having sidewalls, a front edge, and a cavity for receiving said electrical device therein;

said electrical box recessing said electrical device a substantial distance behind said front edge of said box;

a slide member positioned outside of said sidewalls of said box;

said slide member including a flange having a rear surface, said flange including an opening therein;

arms extending inwardly from said rear surface of said flange;

a mounting arrangement on said flange for securing said slide member to said surface;

a fastening and adjustment arrangement on said arms and on said sidewalls of said box for securing said box to said slide member and for adjusting the distance said front edge of said box is offset from said surface; and

said fastening and adjustment arrangement including a plurality of guiding apertures in said arms, a plurality of receiving apertures in said sidewalls of said box, and at least one fastener associated with each of said arms for securing through said guiding apertures in said arms into said receiving apertures in said sidewalls of said electrical box;

whereby the offset of said front edge of said box from the surface is determined by the selection and alignment of one of said guiding apertures in said arms with one of said receiving apertures in said sidewalls of said electrical box.

2. The assembly of claim 1 wherein

said arms include a first arm and a second arm in substantially parallel planes on opposing sides of said opening in said flange;

and

each aperture in said plurality of apertures in said first arm are in axial alignment with a matching aperture in said plurality of apertures in said second arm.

3. The assembly of claim 1 wherein

said box includes opposing sidewalls;

an outer dimension as measured across said opposing sidewalls of said box;

said opening in said flange of said slide member includes opposing sides;

an inner dimension as measured across said opposing sides of said opening in said flange; and

said outer dimension across said opposing sidewalls of said box is between 0.001 and 0.090 inch smaller than said inner dimension across said opposing sides of said opening in said flange.

4. The assembly of claim 1 including a securing arrangement for securing an electrical device within said box.

5. The assembly of claim 4 wherein said securing arrangement includes

an inner surface on said sidewalls of said box;

one or more bosses integral with and extending from said inner surface of said sidewalls;

bores within said bosses for receipt of fasteners for securing said electrical device to said box; and

said bosses located a substantial distance behind said front edge of said box such that said electrical device when secured thereto is recessed substantially behind said front edge.

6. The assembly of claim 1 including

one or more removable wall portions in said sidewalls of said box;

and

brace members extending horizontally from each side of said opening in said flange and extending vertically between said arms of said flange.

7. An assembly for providing electrical device on a surface comprising:

a box having sidewalls, a front edge, and a cavity for receiving said electrical device therein;

said electrical box recessing said electrical device a substantial distance behind said front edge of said box;

a slide member positioned outside of said sidewalls of said box;

said slide member including a flange having a rear surface, said flange including an opening therein;

arms extending inwardly from said rear surface of said flange;

a mounting arrangement on said flange for securing said slide member to said surface;

a fastening and adjustment arrangement on said arms and on said sidewalls of said box for securing said box to said slide member and for adjusting the distance said front edge of said box is offset from the surface;

outward extending ears on said flange; and

apertures in said ears.

8. The assembly of claim 7 wherein said flange has a thickness between 0.070 and 0.150 inch.

9. The assembly of claim 7 wherein said flange extends outward at least 0.5 inch from said opening.

10. A method of installing an electrical service on a surface including:

providing a box having sidewalls, a back wall, a front opening, a front edge, and a cavity therein;

providing one or more bosses a substantial distance behind said front edge of said box such that said electrical device when secured thereto is recessed substantially behind said front edge of said box;

providing a slide member positioned outside of said sidewalls of said box, said slide member including a flange having a rear surface, an opening therein, and arms extending from said rear surface;

providing a mounting arrangement on said flange for securing said slide member to said surface;

providing a fastening and adjustment arrangement on said arms and on said sidewalls of said box for securing said box to said slide member and for adjusting the distance said front edge of said box is offset from said surface, said fastening and adjustment arrangement including a plurality of apertures in said arms and a fastener associated with each of said arms for securing through said arms into said sidewalls of said electrical box whereby the offset of said front edge of said box from the surface is determined by the selection of one aperture of said plurality of apertures;

making a hole in said surface, said hole larger than said sidewalls of said box;

selecting a desired offset for said front edge of said box from said surface, said desired offset based upon the thickness of the finishing layer to be installed on said surface;

setting said front edge of said box is at said desired offset from said rear surface of said flange;

securing said box to said slide member with said fastening and adjustment arrangement to form an electrical box assembly;

inserting said electrical box assembly into said hole in said surface until said rear surface of said flange is flush against said surface; and

securing said electrical box assembly to said surface with said mounting arrangement.