Method for removing orthopaedic hardware

• US 7,090,680 B2
• Filed: 02/12/2003
• Issued: 08/15/2006
• Est. Priority Date: 02/12/2003
• Status: Active Grant

• Current Assignee: AOB Properties Limited
• Original Assignee: AOB Properties Limited
• Inventors: Bonati, Alfred O., Ware, Philip J.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): RAMANA, ANURADHA
• Application Number:
  US10/365,076
• Publication Number:
  US 20040158258A1
• Time in Patent Office: 1,280 Days
• Field of Search: 606/53, 606/86, 606/99, 606/97, 606/98, 606/104, 81/905
• US Class Current: 606/104
• CPC Class Codes: A61B 17/3423 Access ports, e.g. toroid shape introducers for instruments or hands access sites for liquids A61M39/0247
• CPC Class Codes: A61B 17/8891 at its periphery
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61B 2017/564 Methods for bone or joint treatment

Abstract

A method for gaining access to and removing mechanical fasteners such as pedicle screws. A small arthroscopic incision is made over the location of the fastener. A guide wire is then placed into the incision and attached to the fastener. A series of progressively enlarging dilator tubes are slipped into the incision to progressively enlarge its diameter. A screw extractor tube is placed into the incision, over the largest dilator tube. The screw extractor tube is advanced until its lower extreme surrounds the head of the fastener. The dilator tubes are then removed. At this point, the screw extractor tube holds open the incision and provides access to the fastener through its hollow interior. A specially designed extractor tool is inserted into the screw extractor tube. An arthroscope is preferably also inserted through the screw extractor tube so that the surgeon can visualize the process. Jaws on the end of the extractor tool are clamped to the fastener'"'"'s head. The extractor tool is then rotated to back out the fastener. Once the fastener is freed from its installed position, the extractor tool withdraws it through the screw extractor tube. Other conventional processes—such as debridement—may then be performed through the screw extractor tube. Finally, the surgeon withdraws the screw extractor tube and closes the small incision.

Claims

1. A method for removing an orthopaedic fastener from a patient, said orthopaedic fastener having a threaded shaft with a right-hand thread and a screw head, said method comprising:

a. making a small incision over said fastener;

b. placing a guide wire into said incision and attaching said guide wire to said fastener;

c. employing progressively larger dilator tubes over said guide wire to dilate said incision;

d. placing a screw extractor tube over the largest of said progressively larger dilator tubes and into said incision;

e. inserting an extractor tool into said screw extractor tube;

f. using said extractor tool to grip said fastener and remove it through said screw extractor tube;

g. removing said screw extractor tube from said incision; and

h. closing said incision.

2. A method as recited in claim 1, further comprising inserting an arthroscope into said screw extractor tube in order to aid visualization.

3. A method as recited in claim 1, further comprising performing a secondary operation after said fastener has been removed but before said screw extractor tube is removed from said incision.

4. A method as recited in claim 3, wherein said secondary operation is selected from the list including debridement, mechanical tissue removal, laser tissue destruction and removal, and arthroscopic visualization of internal structures.

5. A method as recited in claim 1, further comprising evaluating said patient'"'"'s neurological symptoms proximate said small incision, after said fastener is removed.

6. A method as recited in claim 1, wherein the step of employing progressively larger dilator tubes to dilate said incision includes placing successively larger in diameter dilator tubes into said incision while the smaller in diameter dilator tubes remain in said incision so that as said incision is successively dilated, each successive dilator tube telescopically receives its preceding dilator tube.

7. A method as recited in claim 1, wherein the step of employing progressively larger dilator tubes to dilate said incision includes placing a successively larger in diameter dilator tube into said incision while the immediately preceding dilator tube remains in said incision so that said larger in diameter dilator tube is telescopically received by said immediately preceding dilator tube, then removing said immediately preceding dilator tube.

8. A method as recited in claim 1, wherein said extractor tool includes

a. a shaft, having a first end and a second end, wherein:

i. said first end comprises a handle;

ii. said second end opens into a hollow interior including a tapered bore proximate said second end;

iii. said hollow interior includes a straight bore between said tapered bore and said handle;

iv. said hollow interior includes a threaded protrusion lying within said straight bore, with said threaded protrusion having a left-hand thread;

b. a collet, having a first end and a second end, wherein;

i. said first end comprises an insertion cylinder sized to slidably fit within said straight bore within said shaft;

ii. said first end opens into a threaded bore, with said threaded bore having a left-hand thread, and being threaded onto said threaded protrusion within said hollow interior of said shaft; and

iii. said second end comprises at least two jaws, forming therebetween a screw head cavity, wherein the exterior surface of said at least two jaws forms a tapered journal shaped to bear against said tapered bore, so that when said at least two jaws are placed over said screw head, and when said shaft is then rotated in a counterclockwise direction when viewed from said first end of said shaft toward said second end of said shaft, said jaws will bear against said screw head, thereby impeding the rotation of said collet and causing said shaft to rotate in a counterclockwise direction relative to said collet, whereby said left-hand threaded engagement between said threaded bore in said collet and said threaded protrusion within said hollow interior of said shaft will draw said collet further into said hollow interior, causing said tapered journal to bear against said tapered bore so as to squeeze said at least two jaws inward, so that said screw head is gripped tightly, whereby continuing counterclockwise rotation of said shaft will back out said orthopedic screw.

9. A method as recited in claim 8, further comprising inserting an arthroscope into said screw extractor tube in order to aid visualization.

10. A method as recited in claim 8, further comprising performing a secondary operation after said fastener has been removed but before said screw extractor tube is removed from said incision.

11. A method as recited in claim 8, wherein said secondary operation is selected from the list including debridement, mechanical tissue removal, laser tissue destruction and removal, and arthroscopic visualization of internal structures.

12. A method as recited in claim 8, further comprising evaluating said patient'"'"'s neurological symptoms proximate said small incision, after said fastener is removed.

13. A method as recited in claim 8, wherein the step of employing progressively larger dilator tubes to dilate said incision includes placing successively larger in diameter dilator tubes into said incision while the smaller in diameter dilator tubes remain in said incision so that as said incision is successively dilated, each successive dilator tube telescopically receives its preceding dilator tube.

14. A method as recited in claim 8, wherein the step of employing progressively larger dilator tubes to dilate said incision includes placing a successively larger in diameter dilator tube into said incision while the immediately preceding dilator tube remains in said incision so that said larger in diameter dilator tube is telescopically received by said immediately preceding dilator tube, then removing said immediately preceding dilator tube.