Configurable vibration sensor

• US 7,093,492 B2
• Filed: 03/19/2004
• Issued: 08/22/2006
• Est. Priority Date: 03/19/2004
• Status: Expired due to Fees

• Current Assignee: Mechworks Systems Incorporated
• Original Assignee: Mechworks Systems Incorporated
• Inventors: Treiber, Mark, Golnaraghi, Farid, McClellan, Christopher
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US10/804,047
• Publication Number:
  US 20050204820A1
• Time in Patent Office: 886 Days
• Field of Search: 736/60, 736/59
• US Class Current: 73/659
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/40 by amplitude filtering, e.g. by applying a threshold or by gain control
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

A configurable vibration sensor having a sensor circuit, an analog-to-digital converter and a processor is provided. The sensor circuit employs a vibration sensing element and a variable bandwidth filter controllable by the processor. In addition to the variable bandwidth filter, other configurable elements may also be employed in the sensor circuit, including a variable gain amplifier. These configurable elements allow the configurable vibration sensor to be configured for different vibration measurement applications when measuring vibrations from vibrating structures such as machinery and the like.

Claims

1. A configurable vibration sensor comprising:

one or more sensor circuits;

one or more analog-to-digital converters coupled to the one or more sensor circuits, for converting output from the one or more sensor circuits to one or more digital signals;

a processor coupled to the one or more analog-to-digital converters, for processing the one or more digital signals;

a digital communications interface coupled to the processor, for facilitating the communication of at least data between the processor and a computer adapted to receive digital input; and

a power regulator, wherein the digital communications interface and the power regulator are coupled to the computer through a shared communications medium adapted to transmit power and data, and wherein in operation, the power regulator receives power through the shared communications medium for supply to one or more components of the configurable vibration sensor;

wherein each of the one or more sensor circuits comprises a vibration sensing element and a variable bandwidth filter coupled thereto; and

wherein each variable bandwidth filter of the one or more sensor circuits is controllable by the processor such that the operation of each variable bandwidth filter is variable by the processor.

2. The configurable vibration sensor of claim 1, wherein the operation of the variable bandwidth filter of each sensor circuit is independently variable by the processor.

3. The configurable vibration sensor of claim 1, further comprising memory coupled to the processor for storing bandwidth settings, wherein each variable bandwidth filter of the one or more sensor circuits is associated with one or more bandwidth settings;

wherein in operation, the processor varies the operation of each variable bandwidth filter based on the value of the bandwidth setting associated therewith.

4. The configurable vibration sensor of claim 3, further comprising memory for storing instructions associated with one or more bandwidth configuration algorithms;

wherein in operation, the instructions are executed by the processor such that the value of one or more bandwidth settings are adjustable as determined by the bandwidth configuration algorithms.

5. The configurable vibration sensor of claim 3, wherein the configurable vibration sensor is adapted for coupling to the computer such that the value of one or more bandwidth settings are adjustable by the computer.

6. The configurable vibration sensor of claim 1, wherein each of the one or more sensor circuits further comprises a variable gain amplifier coupled to the respective vibration sensing element thereof, and wherein each variable gain amplifier of the one or more sensor circuits is controllable by the processor such that the operation of each variable gain amplifier is variable by the processor.

7. The configurable vibration sensor of claim 6, wherein the operation of the variable gain amplifier of each sensor circuit is independently variable by the processor.

8. The configurable vibration sensor of claim 6, further comprising memory coupled to the processor for storing amplifier settings, wherein each variable gain amplifier of the one or more sensor circuits is associated with one or more amplifier settings;

wherein in operation, the processor varies the operation of each variable gain amplifier based on the value of the amplifier setting associated therewith.

9. The configurable vibration sensor of claim 8, further comprising memory for storing instructions associated with one or more amplifier configuration algorithms;

wherein in operation, the instructions are executed by the processor such that the value of one or more amplifier settings are adjustable as determined by the amplifier configuration algorithms.

10. The configurable vibration sensor of claim 8, wherein the configurable vibration sensor is adapted for coupling to the computer such that the value of one or more amplifier settings are adjustable by the computer.

11. The configurable vibration sensor of claim 1, further comprising a multiplexor coupled between the one or more sensor circuits and the processor, for providing the processor with output from at least one of the one or more sensor circuits.

12. The configurable vibration sensor of claim 11, wherein the multiplexor is controllable by the processor such that, in operation, the multiplexor provides output from at least one of the one or more sensor circuits as selected by the processor.

13. The configurable vibration sensor of claim 1, further comprising memory coupled to the processor for storing output generated by the processor, when the output generated by the processor is to be stored for later communication to the computer.

14. The configurable vibration sensor of claim 13, wherein the output generated by the processor for storing in memory comprises at least one of the one or more digital signals.

15. The configurable vibration sensor of claim 1, further comprising memory coupled to the processor for storing one or more digital filter programs and associated filter configuration parameters;

wherein in operation, the processor executes selected digital filter programs such that one or more digital filters are applied to at least a subset of the one or more digital signals based on the configuration parameters associated with the applied digital filters.

16. The configurable vibration sensor of claim 15, wherein the configurable vibration sensor is adapted for coupling to the computer such that one or more filter configuration parameters are adjustable by the computer.

17. The configurable vibration sensor of claim 1, further comprising an enclosure, wherein the one or more sensor circuits, the one or more analog-to-digital converters, and the processor are provided within the enclosure.

18. The configurable vibration sensor of claim 17, wherein the enclosure permits the configurable vibration sensor to be coupled to the computer only through at least one of the digital communications interface and the power regulator.

19. A configurable vibration sensor comprising:

one or more sensor circuits;

one or more analog-to-digital converters coupled to the one or more sensor circuits, for converting output from the one or more sensor circuits to one or more digital signals;

a processor coupled to the one or more analog-to-digital converters, for processing the one or more digital signals;

an enclosure, wherein the one or more sensor circuits, the one or more analog-to-digital converters, and the processor are provided within the enclosure;

an external communications interface coupled to the processor; and

a power regulator coupled to the processor;

wherein the enclosure permits the configurable vibration sensor to be coupled to an external device only through at least one of the external communications interface and the power regulator;

wherein each of the one or more sensor circuits comprises a vibration sensing element and a variable bandwidth filter coupled thereto; and

wherein each variable bandwidth filter of the one or more sensor circuits is controllable by the processor such that the operation of each variable bandwidth filter is variable by the processor.

20. The configurable vibration sensor of claim 19, wherein the external communications interface comprises at least one of:

a digital communications interface, and a digital-to-analog converter.

21. The configurable vibration sensor of claim 19, wherein the operation of the variable bandwidth filter of each sensor circuit is independently variable by the processor.

22. The configurable vibration sensor of claim 19, further comprising memory coupled to the processor for storing bandwidth settings, wherein each variable bandwidth filter of the one or more sensor circuits is associated with one or more bandwidth settings;

wherein in operation, the processor varies the operation of each variable bandwidth filter based on the value of the bandwidth setting associated therewith.

23. The configurable vibration sensor of claim 22, further comprising memory for storing instructions associated with one or more bandwidth configuration algorithms;

wherein in operation, the instructions are executed by the processor such that the value of one or more bandwidth settings are adjustable as determined by the bandwidth configuration algorithms.

24. The configurable vibration sensor of claim 22, wherein the configurable vibration sensor is adapted for coupling to the external device such that the value of one or more bandwidth settings are adjustable by the external device.

25. The configurable vibration sensor of claim 19, wherein each of the one or more sensor circuits further comprises a variable gain amplifier coupled to the respective vibration sensing element thereof, and wherein each variable gain amplifier of the one or more sensor circuits is controllable by the processor such that the operation of each variable gain amplifier is variable by the processor.

26. The configurable vibration sensor of claim 25, wherein the operation of the variable gain amplifier of each sensor circuit is independently variable by the processor.

27. The configurable vibration sensor of claim 25, further comprising memory coupled to the processor for storing amplifier settings, wherein each variable gain amplifier of the one or more sensor circuits is associated with one or more amplifier settings;

wherein in operation, the processor varies the operation of each variable gain amplifier based on the value of the amplifier setting associated therewith.

28. The configurable vibration sensor of claim 27, further comprising memory for storing instructions associated with one or more amplifier configuration algorithms;

wherein in operation, the instructions are executed by the processor such that the value of one or more amplifier settings are adjustable as determined by the amplifier configuration algorithms.

29. The configurable vibration sensor of claim 28, wherein the configurable vibration sensor is adapted for coupling to the external device such that the value of one or more amplifier settings are adjustable by the external device.

30. The configurable vibration sensor of claim 19, further comprising a multiplexor coupled between the one or more sensor circuits and the processor, for providing the processor with output from at least one of the one or more sensor circuits.

31. The configurable vibration sensor of claim 30, wherein the multiplexor is controllable by the processor such that, in operation, the multiplexor provides output from at least one of the one or more sensor circuits as selected by the processor.

32. The configurable vibration sensor of claim 19, wherein the external communications interface comprises a digital-to-analog converter coupled to the processor for converting output generated by the processor into analog form, to facilitate communication of output generated by the processor to the external device, the external device being adapted to receive analog input.

33. The configurable vibration sensor of claim 32, further comprising memory coupled to the processor for storing output generated by the processor prior to conversion into analog form, when the output generated by the processor is to be stored for later conversion into analog form and communication to the external device.

34. The configurable vibration sensor of claim 32, wherein the output generated by the processor for storing in memory comprises at least one of the one or more digital signals.

35. The configurable vibration sensor of claim 19, wherein the external communications interface comprises a digital communications interface coupled to the processor, for facilitating the communication of at least data between the processor and the external device, the external device being adapted to receive digital input.

36. The configurable vibration sensor of claim 35, further comprising memory coupled to the processor for storing output generated by the processor, when the output generated by the processor is to be stored for later communication to the external device.

37. The configurable vibration sensor of claim 35, wherein the output generated by the processor for storing in memory comprises at least one of the one or more digital signals.

38. The configurable vibration sensor of claim 19, further comprising memory coupled to the processor for storing one or more digital filter programs and associated filter configuration parameters;

wherein in operation, the processor executes selected digital filter programs such that one or more digital filters are applied to at least a subset of the one or more digital signals based on the configuration parameters associated with the applied digital filters.

39. The configurable vibration sensor of claim 38, wherein the configurable vibration sensor is adapted for coupling to the external device such that one or more filter configuration parameters are adjustable by the external device.

40. A system comprising a plurality of configurable vibration sensors, wherein at least one of the plurality of configurable vibration sensors comprises one or more sensor circuits, one or more analog-to-digital converters coupled to the one or more sensor circuits for converting output from the one or more sensor circuits to one or more digital signals, and a processor coupled to the one or more analog-to-digital converters for processing the one or more digital signals, wherein each of the one or more sensor circuits comprises a vibration sensing element and a variable bandwidth filter coupled thereto, and wherein each variable bandwidth filter of the one or more sensor circuits is controllable by the processor such that the operation of each variable bandwidth filter is variable by the processor;

and wherein the plurality of configurable vibration sensors are coupled to a computer through a bus connection.