Ultrasonic gas flowmeter as well as device to measure exhaust flows of internal combustion engines and method to determine flow of gases

• US 7,093,502 B2
• Filed: 07/16/2004
• Issued: 08/22/2006
• Est. Priority Date: 07/16/2003
• Status: Active Grant

• Current Assignee: AVL List GmbH (List Privatstiftung)
• Original Assignee: AVL List GmbH (List Privatstiftung)
• Inventors: Kupnik, Mario, Schröder, Andreas, Wiesinger, Michael, Harms, Klaus-Christoph
• Primary Examiner(s): PATEL, HARSHAD R
• Application Number:
  US10/892,476
• Publication Number:
  US 20050066744A1
• Time in Patent Office: 767 Days
• Field of Search: 7386127-86129
• US Class Current: 73/861.29
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/668 Compensating or correcting for variations in velocity of sound
• CPC Class Codes: G01F 15/024 involving digital counting

Abstract

An ultrasonic gas flowmeter includes a measuring pipe with flowing gas, transmitting and receiving sound transducers, transmission and reception electronics, and evaluation electronics. The sound transducers (7, 8, 9, 10) are designed as capacitive electro-acoustic ultrasonic transducers to construct a flowmeter with improved capacity, especially in view of temperature stability and the reduction and consideration of a temperature profile. Devices (5, 6) are provided to level the gas temperature profile and to minimize the influence of the temperature profile on the flow measurement. A more accurate and dependable detection of the volume flow or the mass flow of gases is to be achieved, especially in highly dynamic flows, for the method of determining the flow of gases whereby the mean flow velocity is determined and the flowing gas quantity is determined with highly synchronized resolution from the two transit times of two acoustic signals. In addition, an assessed value is computed (35) for the flow after the determination of the transit times and the assessed value is corrected at least by means of a characteristic temperature of the gas and the temperature of the wall of the measuring pipe (36).

Claims

1. An ultrasonic gas flowmeter using the transit time process, comprising a measuring pipe with flowing gas, at least one transmitting sound transducer and one receiving sound transducer, as well as transmission and reception electronics, wherein the sound transducers are designed as capacitive ultrasonic transducers for the generation of sound as well as for the reception of time transient sound signals, and devices to level the gas temperature profile of the flow, and to minimize the influence of the temperature profile on the flow measurement.

2. A gas flowmeter according to claim 1, wherein the transducers include a metal diaphragm.

3. A gas flowmeter according to claim 2, wherein the metal diaphragm is placed directly on a second electrode or back plate which consists of a doped semiconductor and an insulating layer superimposed thereon.

4. A gas flowmeter according to claim 3, wherein the insulating layer is made of material that has been created through a reaction of the material of the second electrode or back plate under the influence of heat with the ambient atmosphere during the manufacturing process.

5. A gas flowmeter according to claim 4, wherein the second electrode or back plate is provided with a texture.

6. A gas flowmeter according to claim 5, wherein the second electrode or back plate is provided with a texture made of discrete artificial texture elements.

7. A gas flowmeter according to claim 1, wherein the transducer has a plurality of separate selectable areas in a linear or plane arrangement.

8. A gas flowmeter according to claim 7, wherein at least one sound transducer is movably mounted.

9. A gas flowmeter according to claim 8, wherein at least one tranducer is rotatably mounted.

10. A gas flowmeter according to claim 9, including heating elements for the wall of the measuring pipe.

11. A gas flowmeter according to claim 10, wherein the measuring pipe is manufactured of a material with a low specific heat capacity, and/or is provided with a coating of such material and/or is enclosed with a casing of such material.

12. A gas flowmeter according to claim 11, including temperature- and/or flow profile-forming baffles installed or integrated in the measuring pipe.

13. A gas flowmeter according to claim 12, including at least one temperature sensor to measure the temperature of the wall of the measuring pipe and wherein said sensor is in communication with evaluation electronics.

14. A gas flowmeter according to claim 13, including at least one temperature sensor to measure the temperature of flow and wherein said sensor is in communication with the evaluation electronics.

15. A gas flowmeter according to claim 14, including a device to determine the composition of the gas.

16. A gas flowmeter according to claim 15, including a data line and data interface through which the information about the gas composition of the flow is forwarded.

17. A gas flowmeter according to claim 16, wherein the reception electronics are designed as an analog amplifier and the reference potential of at least the primary amplifier stage is elevated to the potential level of the transducer;

which means, to the bias voltage.

18. A gas flowmeter according to claim 17, wherein the inverting input of the amplifier circuit is directly connected to the capacitive transducer.

19. A gas flowmeter according to claim 18, wherein the capacitive transducer and the reference potential is connected to the inverting input of the amplifier circuit via a capacitor.

20. A gas flowmeter according to claim 19, wherein the reference potential is connected also to the non-inverting input of the amplifier circuit via an RC element.

21. A gas flowmeter according to claim 20, wherein the time constant of said RC element is approximately equal to the time constant of the filter formed by the transducer capacity and the coupling resistor of the reference potential.

22. A gas flowmeter according to claim 21, including additional filters connected on the load side to the primary amplifier stage.

23. A device to measure exhaust-gas flows of internal combustion engines, wherein a gas flowmeter is installed in the exhaust train of the internal combustion engine according to claim 1.

24. A device according to claim 23, wherein the gas flowmeter is provided in the vicinity of the possible location of gas sampling for the determination of the pollutant components in the exhaust gas.

25. A device according to claim 24, wherein the gas flowmeter is inserted in pipe sections that contain partial flows of exhaust gas of the internal combustion engine.

26. A device according to claim 24, the gas flowmeter is employed in pipe sections which have a gas flow designed for the dilution of the exhaust gas of the internal combustion engine.

27. A method to determine the flow of gases, whereby the mean flow velocity is determined and whereby the flowing quantity of gas is determined with a highly synchronized resolution from the transit time of the acoustic signals between transmitter and receiver, wherein an assessed value is calculated for the flow after the determination of acoustic transit times and said assessed value is then corrected at least by means of a characteristic temperature of the gas and the temperature in the pipe wall.

28. A method according to claim 27, including using the value of the actual pressure in the measuring pipe to determine the assessed value of the flow.

29. A method according to claim 28, including correcting the assessed value in relationship to the temperature difference of the characteristic temperature of the gas and the temperature of the wall of the measuring pipe.

30. A method according to claim 29, including measuring the temperature of the wall of the measuring pipe.

31. A method according to claim 30, including measuring the temperature of the gas in the measuring pipe.

32. A method according to claim 31, whereby the characteristic temperature of the gas is determined from the transit time and from this value is determined an assessed value for the sound velocity with the aid of a physical model of the temperature profile in the measuring pipe.

33. A method according to claim 32, whereby the characteristic temperature of the gas is precisely defined through consideration of the temperature of the wall of the measuring pipe.

34. A method according to claim 33, whereby the geometry of the arrangement and the flow velocity are taken into consideration during the selection of times for the temperature measurement(s) and the transit time measurements.

35. A method according to claim 34, whereby a nominal value of the adiabatic coefficient is used for the computation of the gas quantity to consider the gas composition during the correction of the assessed value of the gas quantity.

36. A method according to claim 35, including correcting the nominal value of the adiabatic coefficient correspondingly to the characteristic temperature of the gas.

37. A method according to claim 36, including determining an expectation time window for the arrival time of the reception signal depending on the time of transmission and an assessed value for the transit time of the ultrasonic signals.

38. A method according to claim 37, including adapting the sequence of the transmission times, which means the measurement repetition rate, relative to the assessed transit time.

39. A method according to claim 38, including using the transit time of the prior measurement as assessed value for the transit time.

40. A method according to claim 38, including using a computed value derived from a sample value corresponding to the results of a prior flow measurement as assessed value.

41. A method according to claim 40, whereby at first an estimated time for the start of the reception signal is set for the determination of the transit time and the precise start is set through analysis of the phase information of the reception signal represented as a complex value.

42. A method according to claim 41, including determining the complex reception signal through Hilbert transformation of the actual reception signal.

43. A method according to claim 41, including determining the actual phase position of the complex representation of the reception signal for the actual reception signal and the estimated time for the start of the reception signal is set at any desired time in the domain of a continuous change of the phase position.

44. A method according to claim 41, including using the appearance of the maximal amplitude is used for the assessed time of the beginning of the reception signal.

45. A method according to claim 41, including determining the precise start of the reception signal to increase precision with the aid the beginning of a first noisy phase position based on the estimated time for the beginning of the reception signal.

46. A method according to claim 45, whereby the first zero passage of the reception signal is defined as the signal characteristic determining the arrival time.