Dual fuel engine control

• US 7,093,588 B2
• Filed: 03/07/2003
• Issued: 08/22/2006
• Est. Priority Date: 03/08/2002
• Status: Expired due to Fees

• Current Assignee: i-SENS, Inc.
• Original Assignee: i-SENS, Inc.
• Inventors: Edwards, John
• Primary Examiner(s): Cronin, Stephen K.
• Assistant Examiner(s): Ali, Hyder
• Application Number:
  US10/505,657
• Publication Number:
  US 20050121005A1
• Time in Patent Office: 1,264 Days
• Field of Search: 123/525, 123/575, 123/526, 123/528, 123/531, 123/27.GE, 123/300, 123/299
• US Class Current: 123/525
• CPC Class Codes: F02B 2201/06 Dual fuel applications
• CPC Class Codes: F02D 19/0631 by estimation, i.e. without using direct measurements of a corresponding sensor
• CPC Class Codes: F02D 19/105 operating in a special mode, e.g. in a liquid fuel only mode for starting
• CPC Class Codes: F02D 41/0027 the fuel being gaseous non-electrical control F02D19/02
• CPC Class Codes: F02D 41/2422 Selective use of one or more tables
• CPC Class Codes: F02D 41/26 using computer, e.g. microprocessor
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels

Abstract

A system of analyzing engine performance to assist in the improved control of a dual fuel engine includes measuring devices for measuring parameters including engine load, RPM, fuel injected, air inlet temperature, exhaust temperature, oxygen or carbon dioxide levels in the exhaust gases, at discrete time intervals. An electronic storage device stores the data collected by the measuring devices at each of the discrete time intervals, and analysis apparatus analyzes the stored data to establish a data table for each parameter against each measured engine load and RPM point. Imaging software is provided for presenting the data sets for each parameter as a three dimensional surface plotted against load and RPM.

Claims

1. A system of analyzing engine performance to assist in the improved control of a dual fuel engine which includes;

a) measuring devices for measuring parameters including engine load, RPM, fuel injected, air inlet temperature, exhaust temperature, oxygen or carbon dioxide levels in the exhaust gases, at discrete time intervals;

b) electronic storage means for storing the data collected by the measuring devices at each of said discrete time intervals;

c) analysis means to analyze the stored data to establish a data table for each parameter against each measured engine load and RPM point;

d) imaging software means for presenting the data sets for each parameter as a 3 dimensional surface plotted against load and RPM.

2. A system of analyzing engine performance as claimed in claim 1 in which the data set is gas substitution plotted against load and RPM.

3. A method of controlling substitution of gas for diesel fuel in a dual fuel diesel engine which uses diesel as the fuel, comprising the steps:

a) measuring parameters of an engine, the parameters including engine load, RPM, fuel injected, air inlet temperature, exhaust temperature, oxygen or carbon dioxide levels in the exhaust gases, at discrete time intervals;

b) storing the measured parameter data;

c) analyzing the stored data to establish a data table for each parameter against each measured engine load and RPM point;

d) imaging software means for presenting the data sets for each parameter as a 3 dimensional surface plotted against load and RPM;

e) determining the appropriate gas substitution for delivery as fuel to the engine.

4. A method as claimed in claim 3 in which the volume of gas is calculated to replace part of the energy supplied by the diesel fuel as a function of output load.

5. A method as claimed in claim 3 which is applied to a stationary engine and a governor output signal is used to derive instantaneous load and using that measurement to determine the gas substitution.

6. A method as claimed in claim 3 wherein the gas substitution determining step establishes the optimum gas substitution for each set of load and RPM values.

7. A method as claimed in claim 3 wherein the gas substitution determining step establishes the optimum gas substitution for each set of load and RPM values on the basis of desired rate of total fuel consumption, carbon dioxide, oxides of nitrogen and particulate content in the exhaust gases.

8. A control system for the substitution of gas for diesel in a dual fuel diesel engine which includes

a) means for sensing or deriving RPM

b) means for sensing or deriving Load

c) means for storing a fuel requirements data table of respective parameters as a function of load and RPM, the data of the table having been preestablished by measurement and analysis for the parameters including engine load, RPM, fuel injected, air inlet temperature, exhaust temperature, oxygen or carbon dioxide levels in the exhaust gases, at discrete time intervals;

and

d) processing means for monitoring the load and RPM of the engine, and after comparing these to said stored data table, determining an appropriate gas substitution.

9. A gas substitution control system as claimed in claim 8 for an engine having an advanced electronic engine management system wherein the means to sense or derive RPM and load are part of the advanced electronic engine management system.

10. A control system as claimed in claim 8 which also includes means to sense the operational state of the vehicle and the engine including one or more of cruise control, manual control, braking, idling, cold start and accelerating.

11. A control system as claimed in claim 8 in which the data tables for each parameter are presented, using imaging software, as a 3 dimensional surface plotted against load and RPM.