Power tools

• US 7,093,668 B2
• Filed: 10/24/2005
• Issued: 08/22/2006
• Est. Priority Date: 04/29/1999
• Status: Expired due to Fees

• Current Assignee: David S. D'Ascenzo, Stephen F Gass
• Original Assignee: David S. D'Ascenzo, Stephen F Gass
• Inventors: D'Ascenzo, David S., Gass, Stephen F.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US11/257,210
• Publication Number:
  US 20060037766A1
• Time in Patent Office: 302 Days
• Field of Search: 173/217, 173/2, 173/216, 173/171, 173/20, 173/176, 83/621, 83/58, 834/771, 834/772, 318/281, 318/282, 318/293, 379/902, 379/62, 379/150
• US Class Current: 173/2
• CPC Class Codes: B23B 2260/128 Sensors
• CPC Class Codes: B23B 31/123 with locking arrangements locking arrangements for chucks with simultaneously-acting jaws moving radially actuated by one or more spiral grooves B23B31/16041
• CPC Class Codes: B23B 45/008 Gear boxes, clutches, bearings, feeding mechanisms or like equipment
• CPC Class Codes: B23B 49/008 Attached to the nose of the drilling machines
• CPC Class Codes: B23G 1/18 Machines with one working spindle
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 23/0064 Means for adjusting screwing depth
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: B25F 5/003 Stops for limiting depth in rotary hand tools for drilling tools: B23B49/003
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: B25F 5/021 with guiding devices guiding devices for hand tools on stands or supports B25H1/0078
• CPC Class Codes: B25H 1/0092 by optical means

Abstract

An electrically powered hand tool is disclosed. The tool includes a motor, a power source, a work element and a controller. Various alternative features, embodiments and operative configurations are disclosed.

Claims

1. An electrically powered hand drill/driver, comprising:

a rotatable work element adapted to receive a bit;

a motor adapted to drive the rotation of the work element during powered operation of the drill\driver;

a body having a housing containing at least the motor and a handle adapted to be gripped by a user while operating the drill/driver;

a power source adapted to deliver power to the motor;

at least one user input;

wherein the at least one user input includes a trigger adapted to be depressed by a user to select powered operation of the drill/driver; and

an electronic motor controller electrically connected to the power source and the motor and configured to regulate rotation of the work element by controlling delivery of power to the motor from the power source, wherein the motor controller is adapted to be selectively configured between a plurality of operating modes, wherein the plurality of operating modes include an operating mode in which the motor controller is adapted to cause less than one revolution of rotation by the work element upon depression of the trigger.

2. The drill/driver of claim 1, wherein the motor controller is adapted to cause sequential further rotation of the work element of less than one revolution upon sequential release and depression of the trigger.

3. The drill/driver of claim 1, wherein upon continued depression of the trigger and completion of the less than one revolution of rotation by the work element, the motor controller is adapted to cause at least one additional rotation of the work element of less than one revolution, and further wherein the at least one additional rotation of the work element is preceded by a period in which the work element is not rotating.

4. The drill/driver of claim 3, wherein the motor controller is adapted to precede the at least one additional rotation of the work element by a period in which the work element is not rotating and the trigger remains depressed.

5. The drill/driver of claim 3, wherein the motor controller is adapted to precede the at least one additional rotation of the work element by a period in which the work element is not rotating and the trigger is released and then depressed.

6. The drill/driver of claim 1, wherein the plurality of operating modes include a second operating mode in which the controller causes continuous rotation of the work element responsive to continued depression of the trigger.

7. The drill/driver of claim 6, wherein the motor controller is further adapted to interrupt the continuous rotation of the work element if a predetermined torque threshold is reached.

8. The drill/driver of claim 1, wherein the handle includes a base, wherein the power source includes a rechargeable battery, and further wherein the power source is adapted to be coupled to the base of the handle.

9. The drill/driver of claim 1, wherein the drill/driver further includes a user interface having a display adapted to display information to a user about the operating mode of the motor controller.

10. The drill/driver of claim 9, wherein the user interface includes a plurality of user input controls in communication with the controller, and further wherein the motor controller is adapted to transition between the plurality of operating modes responsive at least in part to inputs from the plurality of user input controls.

11. An electrically powered hand drill/driver, comprising:

a rotatable work element adapted to receive a bit;

a motor adapted to drive the rotation of the work element during powered operation of the drill\driver;

a body having a housing containing at least the motor and a handle adapted to be gripped by a user while operating the drill/driver;

a power source adapted to deliver power to the motor;

at least one user input;

wherein the at least one user input includes a trigger adapted to be depressed by a user to select powered operation of the drill/driver; and

an electronic motor controller electrically connected to the power source and the motor and configured to regulate rotation of the work element by controlling the delivery of power to the motor from the power source, wherein the controller is configured to receive a signal when the trigger is depressed, and upon receipt of the signal from the trigger, the controller causes a predetermined number of torque impulses to be incrementally applied to the work element.

12. The drill/driver of claim 11, wherein the predetermined number of torque impulses correspond to at least one revolution of the work element.

13. The drill/driver of claim 11, wherein the predetermined number of torque impulses correspond to less than one revolution of the work element.

14. The drill/driver of claim 11, wherein the drill/driver includes a user interface having at least one user input control in communication with the motor controller, and further wherein the predetermined number of torque impulses are determined responsive at least in part to user inputs to at least one user input control.

15. The drill/driver of claim 11, wherein the motor controller is adapted to cause sequential delivery of a further predetermined number of torque impulses to the work element upon sequential release and depression of the trigger.

16. The drill/driver of claim 11, wherein upon continued depression of the trigger and delivery of the predetermined number of torque impulses to the work element, the motor controller is adapted to cause the delivery of at least one additional predetermined number of torque impulses to the work element after a period in which the work element is not rotating.

17. The drill/driver of claim 16, wherein the motor controller is adapted to precede the delivery of the at least one additional predetermined number of torque impulses to the work element by a period in which the work element is not rotating and the trigger remains depressed.

18. The drill/driver of claim 16, wherein the motor controller is adapted to precede the delivery of the at least one additional predetermined number of torque impulses to the work element by a period in which the work element is not rotating and the trigger is released and then depressed.

19. The drill/driver of claim 11, wherein the handle includes a base, wherein the power source includes a rechargeable battery, and further wherein the power source is adapted to be coupled to the base of the handle.

20. The drill/driver of claim 11, further comprising a user interface with an electronic display and at least one user input control.