Scissor thrust valve actuator

• US 7,097,148 B2
• Filed: 07/21/2004
• Issued: 08/29/2006
• Est. Priority Date: 07/21/2004
• Status: Expired due to Fees

• Current Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Original Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Inventors: Watkins, John C, DeWall, Kevin G., Nitzel, Michael E.
• Primary Examiner(s): Bastianelli, John
• Application Number:
  US10/896,579
• Publication Number:
  US 20060017032A1
• Time in Patent Office: 769 Days
• Field of Search: 251/280, 251/249.5, 251/129.12, 251/129.11, 137/554, 137/556, 137/553
• US Class Current: 251/129.12
• CPC Class Codes: F16K 31/046 with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor F16K31/041 takes precedence
• CPC Class Codes: F16K 31/52 with crank, eccentric, or cam
• CPC Class Codes: F16K 31/53 with toothed gearing
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: Y10T 137/8242 Electrical

Abstract

Apparatus for actuating a valve includes a support frame and at least one valve driving linkage arm, one end of which is rotatably connected to a valve stem of the valve and the other end of which is rotatably connected to a screw block. A motor connected to the frame is operatively connected to a motor driven shaft which is in threaded screw driving relationship with the screw block. The motor rotates the motor driven shaft which drives translational movement of the screw block which drives rotatable movement of the valve driving linkage arm which drives translational movement of the valve stem. The valve actuator may further include a sensory control element disposed in operative relationship with the valve stem, the sensory control element being adapted to provide control over the position of the valve stem by at least sensing the travel and/or position of the valve stem.

Claims

1. A valve actuator adapted to be disposed in operative relationship with a valve having a valve stem, the valve actuator comprising:

a frame disposed in a substantially stationary, operative relationship with the valve, said frame having a first end and a second end, said frame defining a longitudinal axis extending parallel to a line between the first end and the second end, and the first end of the frame in attachment to the valve;

first and second linkage arms each having first and second ends, the first end of said first linkage arm being operatively connected to the second end of said frame;

the second end of said second linkage arm being operatively connected to the valve stem of said valve;

a screw block, said screw block being operatively connected to said first and second linkage arms such that the second end of the first linkage arm is operatively connected to the screw block and the first end of the second linkage arm is also operatively connected to the screw block;

a motor drive system, comprising;

a motor connected to the second end of said frame and having a motor shaft, said motor shaft having a worm thereon; and

a motor driven shaft operatively connected to said motor, said motor driven shaft being generally perpendicular to the longitudinal axis defined by the frame, said motor driven shaft also being generally perpendicular to the motor shaft, a worm gear mounted on the motor driven shaft, said worm gear engaging said worm of said motor shaft, said motor driven shaft being threaded and being disposed in operative threaded screw driving relationship with said screw block, so that when said motor driven shaft is rotated by said motor shaft, said motor driven shaft drives translational movement of said screw block which in turn drives the movement of the first and second linkage arms which in turn drives translational movement of the valve stem; and

a sensory control element operatively associated with said motor drive system and said valve, said sensory control element sensing a position of said valve and operating said motor drive system in accordance with a sensed position of said valve.

2. A valve actuator according to claim 1, wherein said sensory control element is adapted to provide control in a manner selected from the group consisting of:

controlling the movement of said valve stem by at least providing a control signal when said valve stem has reached a designated amount of travel; and

, controlling the position of said valve stem by at least sensing a position of said valve stem.

3. A valve actuator according to claim 1, wherein said first linkage arm is a first support linkage arm, and said second linkage arm is a first valve linkage arm, said valve actuator further comprising:

a second support linkage arm and a second valve linkage arm each having first and second ends, the first end of said second support linkage arm being operatively connected to said frame, the second end of the second support linkage arm being operatively connected to said screw block, the first end of said second valve linkage arm being operatively connected to said screw block and the second end of said second valve linkage arm being operatively connected to said valve stem of said valve.

4. A valve actuator according to claim 1 wherein said screw block is a first screw block, said valve actuator further comprising:

a second screw block, and third and fourth linkage arms, wherein said third and fourth linkage arms each have first and second ends, the first end of said third linkage arm being operatively connected to said frame;

the second end of said fourth linkage arm being operatively connected to said valve stem of said valve; and

wherein said second screw block is adapted to be connected to said third and fourth linkage arms such that the second end of said third linkage arm is operatively connected to said second screw block and the first end of said fourth linkage arm is also operatively connected to said second screw block; and

wherein said motor driven shaft is disposed in operative threaded screw driving relationship with said second screw block such that when said motor is operated to rotate said motor driven shaft, said motor driven shaft in turn drives translational movement of said second screw block which in turn drives rotatable movement of said third and fourth linkage arms which in turn drives translational movement of said valve stem.

5. A valve actuator according to claim 4 wherein said first and third linkage arms are first and second support linkage arms, and said second and fourth linkage arms are first and second valve linkage arms, said valve actuator further comprising:

third and fourth support linkage arms each having first and second ends, the first ends of said third and fourth support linkage arms being operatively connected to said frame, the second ends of the third and fourth support linkage arms being respectively operatively connected to said first and second screw blocks;

the first ends of said third and fourth valve linkage arms being respectively operatively connected to said first and second screw blocks and the second ends of said third and fourth valve linkage arms being operatively connected to said valve stem of said valve.

6. A valve actuator according to claim 4 wherein said motor driven shaft has two oppositely threaded portions, one each in operative engagement with each of the respective said first and second screw blocks.

7. A valve actuator according to claim 1 in which the operative connection of said motor to said motor driven shaft includes a worm rotatably connected to said motor and a worm gear connected to said motor driven shaft, said worm gear being engaged with said worm.

8. A valve actuator according to claim 1 wherein said frame is fixedly mounted to said valve.

9. A valve actuator according to claim 1 wherein the operative connection of the second end of said second linkage arm to said valve stem comprises a valve block.

10. A valve actuator according to claim 1 wherein said frame further comprises a support portion, the support portion of said frame having a further characteristic selected from the group consisting of:

the support portion of said frame is a support block attached to said frame and the support portion of said frame includes a support plate to which said motor is mounted.

11. A valve actuator according to claim 1 wherein said frame comprises a substantially cylindrical member.

12. A valve actuator according to claim 1 wherein said sensory control element is selected from the group consisting of:

switches, microswitches, position sensors, optical sensors, acoustic sensors, force sensors, pressure sensors and velocity sensors.

13. A valve actuator according to claim 1 wherein said sensory control element is adapted to provide control of said motor by being adapted to switch said motor alternately on and off.

14. A valve actuator adapted to be disposed in operative relationship with a valve having a valve stem, said valve actuator comprising:

a frame disposed in a substantially stationary, yet operative relationship with said valve, said frame having a first end and a second end, said frame defining a longitudinal axis extending parallel to a line between the first end and the second end, and the first end of the frame in attachment to the valve, and said frame having a support portion at the second end thereof;

at least one valve driving linkage arm having a first and a second end;

the first end of said first linkage arm being operatively connected to the second end of said frame;

the second end of said at least one valve driving linkage arm being operatively connected to said valve stem of said valve;

a screw block operatively connected to said at least one valve driving linkage arm so that the first end of said at least one valve driving linkage arm is pivotally connected to said screw block; and

a motor drive system comprising;

a motor connected to the support portion of said frame and having a motor shaft, said motor shaft having a worm thereon; and

a motor driven shaft being operatively connected to the motor, said motor driven shaft disposed in a direction generally perpendicular to the longitudinal axis defined by the frame, said motor driven shaft also being disposed in a direction generally perpendicular to the motor shaft, a worm gear mounted on the motor driven shaft, said worm gear engaging said worm of the motor shaft, said motor driven shaft being threaded and disposed in operative threaded screw driving relationship with said screw block, said motor shaft rotating said motor driven shaft which when so rotated, in turn drives translational movement of said screw block which in turn drives rotatable movement of said at least one valve driving linkage arm which in turn drives translational movement of said valve stem.

15. A valve actuator according to claim 14 further comprising a sensory control element disposed in operative relationship with said valve stem, said sensory control element providing control over a position of said valve stem by at least sensing the position of said valve stem.

16. A valve actuator according to claim 15 wherein said sensory control element is an element selected from the group consisting of:

switches, microswitches, position sensors, optical sensors, acoustic sensors, force sensors, pressure sensors and velocity sensors.