Fluid-powered mechanical actuator and method for controlling

• US 7,100,491 B2
• Filed: 06/06/2005
• Issued: 09/05/2006
• Est. Priority Date: 10/29/2002
• Status: Active Grant

• Current Assignee: Graig Calabrese
• Original Assignee: Dawn E. Yatsko, Joseph S. Yatsko
• Inventors: Yatsko, Joseph S., Yatsko, Dawn E.
• Primary Examiner(s): Kershteyn, Igor
• Application Number:
  US11/145,609
• Publication Number:
  US 20050241472A1
• Time in Patent Office: 456 Days
• Field of Search: 92/1, 92/48, 92/89, 92/92, 92/93, 92/98.R
• US Class Current: 92/89
• CPC Class Codes: F15B 15/103 using inflatable bodies that contract when fluid pressure is applied, e.g. pneumatic artificial muscles or McKibben-type actuators

Abstract

A fluid-powered mechanical actuator having a proximal end and a distal end and having a plurality of hollow tubular elements hingedly connected in end-to-end linked relationship to form a variable angle therebetween, each such link having one degree of freedom; provision to bias the elements in a direction to minimize the angle between them; a flexible elongated chamber enclosing a space within it, the chamber situated within the linked elements and within the link therebetween, substantially contained thereby, the chamber having a flexible but non-expansible wall; and apparatus to provide to the space within said chamber a pressurized working fluid; whereby the pressure of the working fluid causes said chamber to straighten within said elements, especially at said links, thereby moving the relative position of the elements in a manner to act against the biasing means, thereby to cause an increase of the angle between them by providing an increase in working fluid pressure.

Claims

1. A fluid-powered mechanical actuator having a proximal end and a distal end and comprising:

an elongated framework comprising a plurality of structural elements hingedly connected serially in end-to-end linked relationship to form a variable angle therebetween, each linked pair of elements comprising;

a first element and a second element;

a hinge that hingedly connects an end of the first element to an end of the second element, thereby allowing one degree of freedom for rotational movement about a hinge axis for the first element and the second element relative to each other;

a bias in the direction of minimizing the angle between the first element and the second element;

a flexible elongated chamber that extends along a portion of the first element'"'"'s length, across the hinge, and along a portion of the second element'"'"'s length; and

a portion of the first element that holds the chamber and a portion of the second element that holds the chamber such that the chamber, and the first and second elements, are constrained to move together;

wherein the chamber comprises;

a flexible but non-expansible wall that is substantially non-permeable to a working fluid;

an enclosed space within the wall; and

a fluid conduit connected to the enclosed space for communicating a controlled pressure to the working fluid contained in the enclosed space, such that the chamber will tend to straighten in response to a pressurized working fluid therein, thereby exerting a force always in opposition to that of the bias.

2. The actuator of claim 1, wherein the chamber further comprises an inner wall and an outer wall, wherein:

the inner wall is flexible, and substantially non-permeable; and

the outer wall is flexible, non-expansible, and substantially contains the inner wall for limiting radial expansion of the inner wall.

3. The actuator of claim 1, further comprising:

an intentional leak of the working fluid.

4. The actuator of claim 1, further comprising:

a lock that restricts the rotational movement about the hinge axis, thereby limiting the angle between the first and second elements to be within a range from a selected minimum value to a selected maximum value, wherein;

the minimum value can be equal to the maximum value, thereby locking the hinge at a selected angle.

5. The actuator of claim 1, further comprising:

an adjustable restriction at the hinge axis for controlling the rotational movement rate.

6. The actuator of claim 1, further comprising:

an angular position sensor at the hinge axis.

7. The actuator of claim 1, wherein:

a single chamber extends along at least a portion of three or more hingedly connected structural elements and across the hinges between the three or more elements.

8. The actuator of claim 1, wherein:

a first chamber extends along a portion of the first element'"'"'s length, across the hinge between the first element and the second element, and along a portion of the second element'"'"'s length; and

a second chamber extends along a portion of the second element'"'"'s length, across the hinge between the second element and a third element, and along a portion of the third element'"'"'s length.

9. A method for controlling movement of a mechanical actuator having a proximal end and a distal end, the method comprising the steps of:

providing an elongated framework between the proximal end and the distal end, the framework comprising a plurality of structural elements hingedly connected serially in end-to-end linked relationship to form a variable angle therebetween;

biasing the plurality of structural elements in the direction of minimizing the angle between each linked pair of elements;

holding a flexible, non-expansible, non-permeable elongated chamber to portions of the elongated framework, such that the chamber extends across at least one hinge, thereby constraining the chamber, and the framework that is linked by the at least one hinge, to move together; and

supplying a pressurized working fluid to the interior of the chamber for straightening the at least one hinge always in opposition to the bias.

10. The method of claim 9, further comprising the step of:

enabling the at least one hinge to un-straighten in response to the bias by providing a controlled leakage rate of the working fluid from the chamber.

11. The method of claim 9, further comprising the step of:

restricting the angular range of rotational movement about a hinge axis to be from a selected minimum value to a selected maximum value, wherein;

the minimum value can be equal to the maximum value, thereby locking the hinged connection at a selected angle about the hinge axis.

12. The method of claim 9, further comprising the step of:

controlling a rotational movement rate of the hinged connection by providing an adjustable restriction at a hinge axis of the hinged connection.

13. The method of claim 9, further comprising the steps of:

providing an angular position sensor at a hinge axis of the hinged connection; and

using feedback from the angular position sensor to control the pressure of the working fluid.

14. The method of claim 9, further comprising the step of:

extending a single chamber along at least a portion of three or more hingedly connected structural elements and across the hinges between the three or more elements.

15. The method of claim 9, further comprising the step of:

extending a first chamber along a portion of a first element'"'"'s length, across the hinge between the first element and a second element, and along a portion of the second element'"'"'s length; and

extending a second chamber along a portion of the second element'"'"'s length, across the hinge between the second element and a third element, and along a portion of the third element'"'"'s length.

16. The method of claim 9, further comprising the step of:

using gravity for biasing the plurality of structural elements.

17. The method of claim 9, further comprising the step of:

providing an independently adjustable bias for a linked pair of elements.

18. A fluid-powered mechanical actuator having a proximal end and a distal end and comprising:

a base at the proximal end comprising a structural element oriented in a selected direction; and

a flexible elongated chamber that is attached to the structural element and extends beyond the structural element to the distal end of the actuator;

wherein the chamber comprises;

a flexible but non-expansible wall that is substantially non-permeable to a working fluid;

an enclosed space within the wall; and

a fluid conduit connected to the enclosed space for communicating a controlled pressure to the working fluid contained in the enclosed space such that when sufficiently pressurized the elongated chamber will tend to extend substantially linearly outward from the base in the selected direction.

19. The actuator of claim 18, wherein the chamber further comprises an inner wall and an outer wall, wherein:

the inner wall is flexible, and substantially non-permeable; and

the outer wall is flexible, non-expansible, and substantially contains the inner wall for limiting radial expansion of the inner wall.

20. The actuator of claim 18, further comprising:

an intentional leak of the working fluid.