Liquid crystal display assembly for reducing optical defects
First Claim
1. A packaged liquid crystal display comprising:
- a containment structure having a recess formed in a surface of the structure;
a liquid crystal cell including a die having a pixel array, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate, the liquid crystal cell being positioned at least partially within the recess formed in the containment structure;
a thermal support layer formed of thermal support material arranged in the recess underneath the liquid crystal cell enabling the liquid crystal cell to float on the thermal support layer; and
a plurality of spaced apart stabilizers arranged to extend over the recess in the containment structure to couple edge portions of the liquid crystal cell to the containment structure without adhering the bottom surface of the liquid crystal cell to the bottom surface of the containment structure.
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Accused Products
Abstract
An improved packaged liquid crystal display (LCD) assembly is described. A recess is used to house a support material while the LCD cell 609 is positioned at least partially within the containment structure. A plurality of spaced apart stabilizers are attached from the sides of the LCD cell 609 to the substrate without transmitting residual stresses induced during fabrication and operation. A support material is dispensed in the recess such that it provides support for the LCD cell 609 without transmitting residual stresses from the substrate. The described arrangements permit an LCD assembly which minimizes the amount of forces and stresses that lead to optical defects. The stabilizers, in addition to supporting the cell, also act to contain the encapsulating material used to protect the bonding wires. The support material, in addition to minimizing transmission of stresses, also provides improved heat dissipation from the LCD cell 609. In another embodiment, a method for constructing the LCD assembly is described.
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Citations
28 Claims
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1. A packaged liquid crystal display comprising:
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a containment structure having a recess formed in a surface of the structure; a liquid crystal cell including a die having a pixel array, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate, the liquid crystal cell being positioned at least partially within the recess formed in the containment structure; a thermal support layer formed of thermal support material arranged in the recess underneath the liquid crystal cell enabling the liquid crystal cell to float on the thermal support layer; and a plurality of spaced apart stabilizers arranged to extend over the recess in the containment structure to couple edge portions of the liquid crystal cell to the containment structure without adhering the bottom surface of the liquid crystal cell to the bottom surface of the containment structure. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A packaged liquid crystal display comprising:
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a containment structure having a top surface; a liquid crystal cell including a die having a pixel array, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate, the liquid crystal cell being positioned at least partially within the containment structure; a thermal support layer formed of thermal support material arranged between the liquid crystal cell and the containment structure enabling the liquid crystal cell to float on the thermal support layer; and a plurality of spaced apart stabilizers arranged to couple edge portions of the liquid crystal cell to the containment structure without adhering the bottom surface of the liquid crystal cell to the bottom surface of the containment structure wherein the stabilizers are sufficiently compliant such that they do not induce substantial stresses in the LCD assembly. - View Dependent Claims (10, 11, 12)
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13. A method of packaging a liquid crystal display assembly comprising:
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dispensing a thermal support material in a containment structure; disposing a liquid crystal cell at least partially within the containment structure and disposing the liquid crystal cell upon the thermal support layer so that the liquid crystal cell floats on the thermal support layer, the liquid crystal cell including a die having a pixel array, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate; and forming a plurality of spaced apart stabilizers arranged to couple an edge portion of the liquid crystal cell to the containment structure without adhering the bottom surface of the liquid crystal cell to the bottom surface of the containment structure. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20)
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21. A packaged liquid crystal display comprising:
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a containment structure having a bottom surface; a liquid crystal cell including a die having a pixel array, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate, the liquid crystal cell being positioned at least partially within the containment structure; and a plurality of spaced apart stabilizers arranged to couple edge portions of the liquid crystal cell to the containment structure without adhering the bottom surface of the liquid crystal cell to the bottom surface of the containment structure, the stabilizers being sufficiently compliant such that they do not induce substantial stresses in the LCD assembly. - View Dependent Claims (22, 23)
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24. A packaged liquid crystal display comprising:
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a containment structure having a recess formed in a portion of a top surface of the structure; a strip of tape mounted at an edge of the containment structure, the tape including a plurality of bond pads; a raised barrier mounted at an edge of the containment structure on top of the strip of tape and arranged so that the bond pads are exposed; a liquid crystal cell positioned at least partially within the recess formed in the containment structure, the cell including, a die having a pixel array, the die being wire bonded to the bond pads of the tape, a transparent plate attached to the die, and a liquid crystal material disposed in a gap region between the die and the transparent plate; a thermal support layer formed of thermal support material arranged in the recess underneath the liquid crystal cell enabling the liquid crystal cell to float on the thermal support layer; and a plurality of spaced apart stabilizers arranged to couple at least two edge portions of the liquid crystal cell while leaving at least one edge of the cell open. - View Dependent Claims (25, 26, 27, 28)
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Specification