Contoured housing for an implantable medical device

• US 7,103,415 B2
• Filed: 07/19/2002
• Issued: 09/05/2006
• Est. Priority Date: 07/19/2001
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Wilson Greatbatch Technologies, Inc.
• Inventors: Probst, Joseph M., Wutz, Philip S.
• Primary Examiner(s): Pezzuto, Robert E.
• Assistant Examiner(s): DROESCH, KRISTEN L
• Application Number:
  US10/199,773
• Publication Number:
  US 20030017372A1
• Time in Patent Office: 1,509 Days
• Field of Search: 607 1- 2, 607/36
• US Class Current: 607/36
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/37512 Pacemakers
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 4/48 of inorganic oxides or hydroxides
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/583 Carbonaceous material, e.g. graphite-intercalation compounds or CFx
• CPC Class Codes: H01M 50/103 prismatic or rectangular H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/119 Metals
• CPC Class Codes: H01M 50/147 Lids or covers
• CPC Class Codes: H01M 50/202 Casings or frames around the primary casing of a single cell or a single battery
• CPC Class Codes: H01M 50/224 Metals
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/298 characterised by the wiring of battery packs
• CPC Class Codes: H01M 50/545 formed by the casing of the cells cup shaped terminals adapted for cells having curved cross-section H01M50/56
• CPC Class Codes: H01M 50/591 Covers
• CPC Class Codes: H01M 50/627 Filling ports
• CPC Class Codes: H01M 6/10 with wound or folded electrodes
• CPC Class Codes: H01M 6/16 with organic electrolyte H01M6/18 takes precedence
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries

Abstract

An implantable medical device having opposed major sidewalls of contoured shape closely fits the curved shape of a body. The contoured major sidewalls can have a curved shape of a continuous radius with the major sidewalls deflecting in a similar direction. Alternatively, the major sidewalls can have a curved shape corresponding to more than one radius. The device housing is either deep drawn or includes two clam shells that are secured together.

Claims

1. A method for providing an implantable medical device, comprising the steps of:

a) providing a first metal housing member having a first major side wall extending to and meeting with a first surrounding side wall;

b) providing a second metal housing member having a second major side wall extending to and meeting with a second surrounding side wall;

c) nesting an electrical energy power source and a control circuitry inside one of the first and second housing members, the electrical energy power source for powering the control circuitry;

d) connecting the control circuitry to a feedthrough supported in one of the first and second housing members; and

e) sealing the other of the first and second housing members to the one of the first and the second housing members in a hermetic manner with a first edge of the first surrounding side wall facing the second major side wall and a second edge of the second surrounding side wall facing the first major side wall, wherein a portion of one of the first and second surrounding sidewalls is in a partially overlapping relationship with the other of the surrounding sidewalls and wherein the one of the first and second edges is hermetically secured to the other of the first and second surrounding sidewalls with the housing having the first and second major sidewalls deflecting in a similar direction.

2. The method of claim 1 including providing the first and second major side walls of the respective first and second housing members being continuously curved.

3. The method of claim 1 including providing the first major sidewall of the first housing member having a greater curvature than the second major sidewall of the second housing member.

4. The method of claim 1 including providing at least one of the first and the second major sidewalls of the respective first and second housing members comprising at least a first and second different curvatures, the first curvature transitioning into the second curvature.

5. The method of claim 1 including providing at least one of the first and the second major sidewalls of the respective first and second housing members comprising at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

23. The implantable medical device of claim 1 wherein the lid supports at least one feedthrough pin.

6. A method for providing an implantable medical device, comprising the steps of:

a) providing a housing comprising a deep drawn metal casing comprising spaced apart first and second major side walls extending to and meeting with opposed third and fourth end walls, the major sidewalls and end walls extending from an opening to a bottom wall, wherein the first and second major side walls are curved to deflect in a similar direction where they connect to the third end wall and where they connect to the fourth end wall, wherein the spaced apart first and second major sidewalls and the opposed third and fourth end walls are at their maximum distance from each other at the opening;

b) housing an electrical energy power source and a control circuitry inside the housing through the opening, the electrical energy power source for powering the control circuitry;

c) connecting the control circuitry to a feedthrough supported in a lid for the housing; and

d) sealing the opening with the lid.

7. The method of claim 6 including providing the first and second major side walls being continuously curved from their connection to the third end wall to their connection to the opposed fourth end wall.

8. The method of claim 6 including providing the first major sidewall of a greater curvature than the second major sidewall.

9. The method of claim 6 including providing at least one of the first and second major side walls of at least a first and a second different curvatures, the first curvature transitioning into the second curvature.

10. The method of claim 6 including providing at least one of the first and second major side walls of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

11. A method for providing an implantable medical device, comprising the steps of:

a) providing a housing comprising a deep drawn metal casing comprising spaced apart first and second major sidewalls extending to and meeting with an intermediate wall having a generally radius curved shape, wherein the first and second major sidewalls are curved to deflect in a similar direction where they meet the intermediate wall and wherein the spaced apart first and second major sidewalls and opposed portions of the intermediate wall where it meets the major sidewalls at an opening are at their maximum distance from each other at the opening;

b) housing an electrical energy power source and a control circuitry inside the housing through the opening, the electrical energy power source for powering the control circuitry;

c) connecting the control circuitry to a feedthrough supported in a lid for the housing; and

d) sealing the opening with a lid.

12. The method of claim 11 including providing the first and second major sidewalls of a continuous curvature.

13. The method of claim 11 including providing at least one of the first and the second major side walls of at least a first and a second different curvatures, the first curvature transitioning into the second curvature.

14. The method of claim 11 including providing at least one of the first and second major side walls of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

15. The method of claim 11 including providing the first major sidewall of a greater curvature than the second major sidewall.

16. An implantable medical device, which comprise:

a) an electrical energy storage device;

b) a control circuitry; and

c) a housing for the power source and the control circuitry, wherein the housing comprises a deep drawn metal casing comprising spaced apart first and second major side walls extending to and meeting with opposed third and fourth end walls, the major sidewalls and end walls extending from an opening closed by a metal lid to a bottom wall, and wherein the first and second major side walls are curved to deflect in a similar direction where they connect to the third end wall and where they connect to the fourth end wall, wherein the spaced apart first and second major sidewalls and the opposed third and fourth end walls are at their maximum distance from each other at the opening closed by the lid.

17. The implantable medical device of claim 16 wherein the first and second major sidewalls are continuously curved from their connection to the third end wall to their connection to the opposed fourth end wall.

18. The implantable medical device of claim 17 wherein the first major sidewall is of a greater curvature than the second major sidewall.

19. The implantable medical device of claim 16 wherein at least one of the first and second major sidewalls is of at least a first and a second different curvatures, the first curvature transitioning into the second curvature.

20. The implantable medical device of claim 16 wherein at least one of the first and second major sidewalls is of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

21. The implantable medical device of claims 16 wherein the third and fourth end walls are curved.

22. The implantable medical device of claim 16 wherein the third and fourth end walls are generally planar.

24. The implantable medical device of claim 16 selected from the group consisting of a hearing-assist device, a neurostimulator, a cardiac pacemaker, a cardiac defibrillator, a heart-assist device and a drug pump.

25. The implantable medical device of claim 16 wherein the housing is of a material selected from the group consisting of nickel, aluminum, stainless steel, mild steel, tantalum and titanium.

26. An implantable medical device, which comprise:

a) an electrical energy storage device;

b) a control circuitry; and

c) a housing for the power source and the control circuitry, wherein the housing comprises a deep drawn metal casing comprising spaced apart first and second major side walls extending to and meeting with an intermediate wall having a generally radius curved shape, wherein the intermediate wall comprises opposed intermediate wall portions meeting the first and second major side walls at an opening and wherein the first and second major side walls are curved to deflect in a similar direction where each of them meets the opposed intermediate wall portions, wherein the spaced apart first and second major sidewalls meeting the opposed intermediate wall portions are at their maximum distance from each other at the opening closed by a lid.

27. The implantable medical device of claim 26 wherein the first and second major sidewalls are of a continuous curvature.

28. The implantable medical device of claim 26 wherein at least one of the first and second major sidewalls is of at least a first and a second different curvatures, the first curvature transitioning with the second curvature.

29. The implantable medical device of claim 26 wherein at least one of the first and second major sidewalls is of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

30. The implantable medical device of claim 26 wherein the first major sidewall is of a greater curvature than the second major sidewall.

31. The implantable medical device of claim 26 wherein the lid supports at least one feedthrough pin.

32. An implantable medical device, which comprises:

a) an electrical energy storage device;

b) a control circuitry;

c) a housing for the power source and the control circuitry, wherein the housing comprises a first metal member having a first major side wall extending to and meeting with a first surrounding side wall and a second metal member having a second major side wall extending to and meeting with a second surrounding side wall to provide the housing having the first and second major sidewalls deflecting in a similar direction and wherein a first edge of the first surrounding side wall faces the second major side wall and a second edge of the second surrounding side wall faces the first major side wall with a portion of the first surrounding side wall in an overlapping relationship with a portion of the second surrounding side wall having the first edge hermetically secured to the second surrounding sidewall.

33. The implantable medical device of claim 32 wherein the first and second major sidewalls are continuously curved.

34. The implantable medical device of claim 32 wherein the first major sidewall is of a greater curvature than the second major sidewall.

35. The implantable medical device of claim 32 wherein at least one of the first and second major sidewalls is of at least a first and second different curvatures, the first curvature transitioning into the second curvature.

36. The implantable medical device of claim 32 wherein at least one of the first and second major sidewalls is of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

37. A housing for an implantable medical device, the housing comprising:

a) a deep drawn metal casing comprising spaced apart first and second major side walls extending to and meeting with opposed third and fourth end walls, the major sidewalls and end walls extending from an opening to a bottom wall, wherein the first and second major side walls are curved to deflect in a similar direction where they connect to the third end wall and where they connect to the fourth end wall; and

b) a lid, wherein the spaced apart first and second major sidewalls and the opposed third and fourth end walls are at their maximum distance from each other at the opening closed by the lid.

38. The housing of claim 37 wherein the first and second major sidewalls are each curved from their connection to the third end wall to their connection to the opposed fourth end wall.

39. The housing of claim 37 wherein the first sidewall is of a greater curvature than the second major sidewall.

40. The housing of claim 37 wherein the third and fourth end walls are curved.

41. The housing of claim 37 wherein the third and fourth end walls are curved opposite each other.

42. A housing for an implantable medical device, the housing comprising:

a) a deep drawn metal casing comprising spaced apart first and second major side walls extending to and meeting with an intermediate wall having a generally radius curved shape and a bottom wall, wherein the first and second major side walls are curved to deflect in a similar direction where they meet the intermediate wall, wherein the spaced apart first and second major sidewalls and opposed portions of the intermediate wall where it meets the major sidewalls at an opening of the housing are at their maximum distance from each other at the opening; and

b) a lid closing the opening.

43. The housing of claim 42 wherein the first and second major sidewalls are of a continuous curvature.

44. The housing of claim 42 wherein at least one of the first and second major side walls is of at least a first and a second different curvatures, the first curvature transitioning with the second curvatures.

45. The housing of claim 42 wherein at least one of the first and second major side walls is of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.

46. The housing of claim 42 wherein the first major sidewall is of a greater curvature than the second major sidewall.

47. The housing of claim 46 wherein the housing is of a material selected from the group consisting of nickel, aluminum, stainless steel, mild steel, tantalum and titanium.

48. A housing for an implantable medical device, the housing comprising:

a) a first metal member having a first major side wall extending to and meeting with a first surrounding side wall; and

b) a second metal member having a second major side wall extending to and meeting with a second surrounding side wall, wherein a first edge of the first surrounding side wall faces the second major side wall and a second edge of the second surrounding side wall faces the first major side wall, and wherein a portion of the first surrounding side wall overlaps a portion of the second surrounding side wall, the first edge being hermetically secured to the second surrounding sidewall with the housing having the first and second major sidewalls deflecting in a similar direction.

49. The housing of claim 48 wherein the first and second major sidewalls are continuously curved.

50. The housing of claim 48 wherein the first major side wall is of a greater curvature than the second major side wall.

51. The housing of claim 48 wherein at least one of the first and second major side walls is of at least a first and second different curvatures, the first curvature transitioning into the second curvature.

52. The housing of claim 48 wherein at least one of the first and second major side walls is of at least a first and a second different curvatures with a generally planar surface disposed between the first curvature and the second curvature.