Independent braking and controllability control method and system for a vehicle with regenerative braking

• US 7,104,617 B2
• Filed: 09/06/2002
• Issued: 09/12/2006
• Est. Priority Date: 09/06/2002
• Status: Active Grant

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Brown, Todd Allen
• Primary Examiner(s): SCHWARTZ, CHRISTOPHER P
• Application Number:
  US10/064,997
• Publication Number:
  US 20040046448A1
• Time in Patent Office: 1,467 Days
• Field of Search: 180 652- 656, 303/140, 303/196, 303/152, 303/155, 701/89
• US Class Current: 303/152
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/44 Series-parallel type
• CPC Class Codes: B60L 2240/24 Steering angle
• CPC Class Codes: B60L 2240/461 Speed
• CPC Class Codes: B60L 2240/465 Slip
• CPC Class Codes: B60L 7/24 with additional mechanical or electromagnetic braking
• CPC Class Codes: B60T 13/586 the retarders being of the electric type
• CPC Class Codes: B60T 2230/02 Side slip angle, attitude angle, floating angle, drift angle
• CPC Class Codes: B60T 2270/613 ESP features related thereto
• CPC Class Codes: B60T 8/1755 Brake regulation specially adapted to control the stability of the vehicle, e.g. taking into account yaw rate or transverse acceleration in a curve road vehicle drive control systems for control of driving stability otherwise than by controlling a particular sub-unit B60W30/02
• CPC Class Codes: B60T 8/24 responsive to vehicle inclination or change of direction, e.g. negotiating bends using electrical circuitry or regulation means B60T8/17
• CPC Class Codes: B60T 8/246 Change of direction
• CPC Class Codes: B60T 8/267 for hybrid systems with different kind of brakes on different axles
• CPC Class Codes: B60W 2050/0011 Proportional Integral Differential [PID] controller
• CPC Class Codes: B60W 2520/14 Yaw
• CPC Class Codes: B60W 2520/26 Wheel slip
• CPC Class Codes: B60W 2520/28 Wheel speed
• CPC Class Codes: B60W 2540/12 Brake pedal position
• CPC Class Codes: B60W 2540/18 Steering angle
• CPC Class Codes: B60W 2900/00 : Indexing codes relating to the purpose of, or problem solved of road vehicle drive control systems not otherwise provided for in groups B60W30/00
• CPC Class Codes: B60W 30/02 : Control of vehicle driving stability
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles
• CPC Class Codes: Y02T 10/92 : Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles

Abstract

A strategy is provided using feedback control algorithms to monitor and dynamically modify front and rear braking torque to maintain controllability in a vehicle that initially favors regenerative braking. Simple proportional-integral-derivative feedback controllers can be used. The controller can monitor wheel speed, lateral acceleration, yaw rate, and brake position to selectively activate non-regenerative braking independently for each individual wheel and regenerative braking in varying proportion based on at least one actual vehicle controllability value and at least one predetermined target value for controllability and optimization of energy recovery. Controllability factors can include predetermined longitudinal slip ratio, comparison of tire slip angle or yaw rate. For rear wheel drive configurations, the non-regenerative brakes can be applied to just one front axle wheel on the outside of a turn. For front wheel drive configurations, the non-regenerative brakes can be applied to just one rear axle wheel on the inside of a turn.

Claims

1. A method to control braking and optimize controllability of a vehicle having a generator motor adapted to adjustably apply regenerative braking torque to wheels of a first axle and non-regenerative brakes connected to wheels of a second axle, comprising the steps of:

controlling the vehicle by sensing vehicle conditions including at least one of brake position, wheel speed of each wheel, and degree of steering angle deviation right or left of a straight ahead direction;

activating non-regenerative and regenerative braking in varying proportion independently among wheels of said first and second axles;

determining vehicle controllability based on comparison of at least one measured vehicle controllability value against at least one predetermined target value; and

reducing regenerative braking to the wheels of said first axle while increasing the non-regenerative braking to a single selected wheel of said second axle, to maintain the actual vehicle controllability value within the predetermined target value.

2. The method of claim 1, wherein the vehicle controllability determination includes the step of measurement a longitudinal wheel slip ratio value.

3. The method of claim 2, wherein the step of reducing regenerative braking is activated when the longitudinal wheel slip ratio value is greater than 10 percent.

4. The method of claim 2, wherein the step of reducing regenerative braking is activated when the longitudinal wheel slip ratio value is greater than 5 percent.

5. The method of claim 2, wherein the step of reducing regenerative braking is activated when the longitudinal wheel slip ratio value is greater than a value that is dependent on vehicle operating conditions.

6. The method of claim 1, wherein the step of controlling the vehicle comprises using a simple proportional-integral-derivative feedback controller.

7. The method of claim 1, wherein:

wheels on a front axle are steerable;

the generator motor controls regenerative braking torque applied to the wheels on a rear axle;

non-regenerative brakes are connected to the wheels on the front axle;

the step of sensing vehicle conditions further comprises determining lateral acceleration and yaw rate of the vehicle; and

the step of reducing regenerative braking while increasing the non-regenerative braking to one wheel to maintain the actual vehicle controllability value within the predetermined target value comprises the step of increasing proportionally the non-regenerative brake torque applied to a front wheel which travels on an outside of a turn.

8. The method of claim 1, wherein:

the wheels on the front axle are steerable;

the generator motor adjustably controls regenerative braking torque applied to the wheels on a front axle;

non-regenerative brakes are connected to the wheels on a rear axle;

the step of sensing vehicle conditions further comprises the step of determining lateral acceleration and yaw rate of the vehicle; and

the step of reducing regenerative braking while increasing the non-regenerative braking to one wheel to maintain the actual vehicle controllability value within a predetermined target value comprises the step of increasing proportionally the non-regenerative braking torque applied to a rear wheel traveling on an inside of a turn.

9. The method of claim 1, wherein the vehicle controllability determination includes the step of determining and comparing a target and actual vehicle tire slip angle.

10. The method of claim 1, wherein the vehicle controllability determination includes the step of determining and comparing target and actual yaw rate.

11. A system for controlling braking of a vehicle, comprising:

regenerative brakes connected to wheels of a first axle of said vehicle;

non-regenerative brakes connected to wheels of a second axle of said vehicle different from said first axle;

a plurality of sensors for measuring and providing electronic signals to monitor vehicle inputs, comprising at least a steering angle sensor and a brake pedal position sensor;

a controller adapted to continuously receive and process said signals; and

a generator motor activated by said controller for adjustably applying regenerative braking torque to each wheel of said first axle for maintaining a vehicle controllability value within a preselected target range, with said controller maintaining a vehicle controllability value by decreasing regenerative braking on all wheels of said first axle and by preferentially increasing non-regenerative braking on one wheel of said second axle.

12. A system according to claim 11, wherein said first axle is a front axle of a vehicle and said second axle is a rear axle of a vehicle.

13. A system according to claim 12, wherein said controller increases non-regenerative braking on only the inside wheel of said rear axle.

14. A system according to claim 11, wherein said first axle is a rear axle of a vehicle and said second axle is a front axle of a vehicle.

15. A system according to claim 14, wherein said controller increases non-regenerative braking on only the outside wheel of said front axle.

16. Apparatus for continuously controlling braking and optimizing controllability of a vehicle, comprising:

a generator motor for providing regenerative braking torque to the wheels a first axle;

non-regenerative brakes being connected to the wheels of a second axle;

a controller adapted to operate said generator motor;

regenerative braking and non-regenerative braking being independently adjustably applied to wheels of said first and second axles; and

a control system embodied in the controller for directing the controller to sense vehicle conditions including brake position, wheel speed of each wheel, and degree of steering angle deviation right or left of a straight ahead orientation,

said control system being adapted to activate non-regenerative and regenerative braking in varying proportion independently among the wheels of said first axle and said second axle, and to determine vehicle controllability based on at least one measured vehicle controllability value and at least one predetermined target value, and, based on such determination, and to reduce regenerative braking to all wheels of said first axle while increasing the non-regenerative braking to one wheel of said second axle to maintain the actual vehicle controllability value within the predetermined target value.