Catheter with composite stiffener

• US 7,104,979 B2
• Filed: 02/19/2002
• Issued: 09/12/2006
• Est. Priority Date: 06/11/1998
• Status: Expired due to Term

• Current Assignee: Target Therapeutics, Inc. (Boston Scientific Corporation)
• Original Assignee: Target Therapeutics, Inc. (Boston Scientific Corporation)
• Inventors: Jansen, Lex P., Alpert, Lawrence Charles, Sarge, Jeffrey A., Chien, Thomas Yung-Hui, Fukui, Perry Alvin
• Primary Examiner(s): Thanh, LoAn H.
• Application Number:
  US10/079,103
• Publication Number:
  US 20020123738A1
• Time in Patent Office: 1,666 Days
• Field of Search: 604523-528, 604/264, 138/118, 138/123, 138/124, 138/129, 138140-141, 138/143, 138/144, 138172-173
• US Class Current: 604/525
• CPC Class Codes: A61M 25/005 with embedded materials for reinforcement, e.g. wires, coils, braids
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility

Abstract

A catheter comprising an elongate tubular member having a proximal end, a distal end, and a passageway defining a lumen extending between the proximal and distal ends. The elongate tubular member comprises a relatively stiff proximal section and a relatively flexible distal section. The proximal section includes an inner tubular liner, a first stiffener comprising a metal alloy, and a second stiffener comprising a non-metal alloy. The first and second stiffeners are coaxially wound exterior to the proximal inner liner. The distal section includes a distal inner tubular liner and the second stiffener coaxially wound exterior to the distal inner liner. The first stiffener terminates before reaching the distal section.

Claims

1. A catheter comprising an elongate tabular member having a proximal end, a distal end, and a lumen extending therebetween, the lumen defined by an inner tubular liner, the elongate tubular member comprising:

a relatively stiff proximal section comprising a metallic stiffener and a non-metallic stiffener, the metallic and non-metallic stiffeners being coaxially wound exterior to a proximal portion of the inner tubular liner; and

a relatively flexible distal section comprising the non-metallic stiffener coaxially wound exterior to a distal portion of the inner liner, the metallic stiffener terminating before reaching the distal section such that the distal section is devoid of a metallic stiffener.

2. The catheter of claim 1, wherein the non-metallic stiffener is interposed between the inner tubular liner and the metallic stiffener.

3. The catheter of claim 1, wherein the metallic stiffener is interposed between the inner tubular liner and the non-metallic stiffener.

4. The catheter of claim 1, Wherein the metallic stiffener is a helically wound ribbon.

5. The catheter of claim 1, wherein the non-metallic stiffener is a helically wound ribbon.

6. The catheter of claim 1, wherein the metallic stiffener is helically wound in one direction and the non-metallic stiffener is helically wound in an opposite direction.

7. The catheter of claim 1, wherein the metallic and non-metallic stiffeners are interwoven to form a braid member.

8. The catheter of claim 7, wherein the metallic and non-metallic sniffeners each comprise a ribbon.

9. The catheter of claim 8, wherein the ribbons have a thickness of between about 0.3 mil. and about 3.5 mil. and a width between about 2.5 mil. and about 12.0 mil.

10. The catheter of claim 1, wherein the non-metallic stiffener comprises a material capable of undergoing permanent deformation upon exposure to steam.

11. The catheter of claim 1, wherein the non-metallic stiffener comprises a polymer.

12. The catheter of claim 11, wherein the polymer comprises a liquid crystal polymer.

13. The catheter of claim 11, wherein the polymer comprises a material selected from the group consisting of polyimide, polyethylene, polyethylene terephthalate, and Nylon.

14. The catheter of claim 1, wherein the metallic stiffener comprises a superelasric alloy.

15. The catheter of claim 11, wherein the superelasric alloy comprises nickel and titanium.

16. The catheter of claim 1, wherein the metallic stiffener comprises stainless steel.

17. The catheter of claim 1, wherein the metallic stiffener comprises a material selected from the group consisting of gold, platinum, and copper.

18. The catheter of claim 1, wherein the metallic stiffener comprises a platinum-tungsten alloy.

19. The catheter of claim 1, wherein the inner tubular liner comprises a proximal portion and a distal portion, and the proximal and distal portions each comprise a polymer.

20. The catheter of claim 19, wherein the polymer is selected from the group consisting of polyimide, polyamide, polyester, polyethylene, polypropylene polyvinyl chloride, polytluorocarbons, polyurethane, polysulfone, ethyl vinyl acetate, polyether block amide, styrene-ethylenelbutylene-styrene, styrene-butadiene-styrene, polyethylene terephihalate, and their mixtures, alloys, blends, copolymers, and block copolymers.

21. The catheter of claim 1, wherein the proximal section comprises a proximal outer cover exterior to the metallic and non-metallic stiffeners, and the distal section comprises a distal outer cover exterior to the non-metallic stiffener.

22. The catheter of claim 21, wherein the proximal and distal outer covers comprise a material selected from the group consisting of polyamide, polyamide, polyether block amide, styrene-ethylen/butylene-styrene, styrene-butadiene-styrene, polyethylene, polypropylene, polyvinyl chloride, fluoropolymers, vinylidene fluoride, polyurethane, and their mixtures, alloys, copolymers, and block copolymers.

23. The catheter of claim 21, wherein the proximal and distal outer covers are integrally formed and comprise a polymer which can be heat-shrunk onto the metallic and non-metallic stiffeners.

24. The catheter of claim 21, wherein at least one of the inner tubular liner and the outer coven are radiopaque.

25. The catheter of claim 1, further comprising a removable, slidable guidewire placed interior to and in slidable relationship to the distal and proximal sections.

26. The catheter of claim 1, wherein the non-metallic stiffener comprises a helically wound ribbon having a rectangular cross-section extending generally parallel to a longitudinal axis of the catheter in the proximal section, and extending generally perpendicular to the longitudinal axis of the catheter in the distal section.

27. A catheter comprising an elongate tubular member having a proximal end, a distal end, and an inner lumen therebetween, the inner lumen defined by an inner tubular liner, the elongate tubular member comprising:

a relatively stiff proximal section comprising a proximal braid member comprising at least one metal strand interwoven with at least one non-metal strand, and a proximal outer cover, the at least one metal strand and the at least one non-metal strand of the braid being coaxially wound exterior to the inner tubular liner; and

a relatively flexible distal section comprising the inner tubular liner and a distal braid member comprising the at least one non-metal strand of the proximal braid member, and a distal outer cover, the at least one metal strand of the proximal braid member terminating before reaching the distal section, such that the distal section is devoid of the at least one metal strand of the proximal braid member.

28. The catheter of claim 27, wherein the metal strand and the non-metal strand each comprise a ribbon.

29. The catheter of claim 28, wherein the ribbons have a thickness of between about 0.5 mil. and about 3.5 mil. and a width between about 2.5 mil. and about 12.0 mil.

30. The catheter of claim 27, wherein the at least one metal strand comprises four metal strands and the at least one non-metal strand comprises four non-metal strands.

31. The catheter of claim 27, wherein the non-metal strand comprises a polymer.

32. The catheter of claim 31, wherein the polymer comprises a liquid crystal polymer.

33. The catheter of claim 31, wherein the polymer comprises a material selected from the group consisting of polyimide, polyethylene, polyethylene terephthalate, and Nylon.

34. The catheter of claim 27, wherein the metal strand comprises a superelastic alloy.

35. The catheter of claim 34, wherein the superelastic alloy comprises nickel and titanium.

36. The catheter of claim 27, wherein the metal strand comprises stainless steel.

37. The catheter of claim 27, wherein the metal strand comprises a platinum-tungsten alloy.

38. The catheter of claim 27, wherein the inner tubular liner and the proximal and distal outer covers comprise a polymer.

39. The caterer of claim 27, further comprising a removable, slidable guidewire placed interior to and in slidable relationship to the distal and proximal sections.

40. The catheter of claim 27, wherein the distal section is disposed at the distal end of the catheter.

41. A catheter comprising an elongate tubular member having a proximal end, a distal end, and a lumen extending therethrough, the catheter comprising:

a proximal section comprising a metallic stiffener interwoven with a non-metallic stiffener to form a braid member; and

a distal section comprising the non-metallic stiffener of the proximal section, and wherein the metallic stiffener of the proximal section terminates proximal the distal section such that the distal section is devoid of a metallic stiffener.