Implantable or insertable medical devices for controlled delivery of a therapeutic agent

• US 7,105,175 B2
• Filed: 06/19/2002
• Issued: 09/12/2006
• Est. Priority Date: 06/19/2002
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Schwarz, Marlene C.
• Primary Examiner(s): TRAN, SUSAN T
• Application Number:
  US10/175,334
• Publication Number:
  US 20030235602A1
• Time in Patent Office: 1,546 Days
• Field of Search: 424/422, 424/423, 424/436
• US Class Current: 424/422
• CPC Class Codes: A61L 2300/416 Anti-neoplastic or anti-proliferative or anti-restenosis or anti-angiogenic agents, e.g. paclitaxel, sirolimus
• CPC Class Codes: A61L 2300/602 Type of release, e.g. controlled, sustained, slow
• CPC Class Codes: A61L 27/34 Macromolecular materials
• CPC Class Codes: A61L 27/56 Porous materials, e.g. foams or sponges
• CPC Class Codes: A61L 29/085 Macromolecular materials
• CPC Class Codes: A61L 29/16 Biologically active materials, e.g. therapeutic substances A61L29/048 takes precedence
• CPC Class Codes: A61L 31/10 Macromolecular materials
• CPC Class Codes: A61P 9/00 Drugs for disorders of the cardiovascular system

Abstract

The present invention is directed to novel implantable or insertable medical devices that provide controlled release of a therapeutic agent. According to an embodiment of the present invention, a therapeutic-agent-releasing medical device is provided, which comprises: (a) an implantable or insertable medical device; (b) a release layer disposed over at least a portion of the implantable or insertable medical device; and (c) a therapeutic agent. The release layer comprises a styrene copolymer and at least one additional polymer. The release layer regulates the rate of release of the therapeutic agent from the medical device upon implantation or insertion of the device into a patient. The present invention is also directed to methods of forming the above implantable or insertable medical devices, methods of administering a therapeutic agent to a patient using such devices, and methods of modulating the release of therapeutic agent from such devices.

Claims

1. A therapeutic-agent-releasing medical device comprising:

(a) an implantable or insortable medical device;

(b) a release layer disposed over at least a portion of the implantable or insertable medical device, said release layer comprising (i) a styrene copolymer selected from an alternating styrene copolymer and a random styrene copolymer and (ii) an additional polymer; and

(c) a therapeutic agent selected from one or more of the group consisting of an anti-thrombotic agent, an anti-proliferative agent, an anti-inflammuatory agent, an anti-migratory agent, an agent affecting extracellular matrix production and organization, an antineoplastic agent, an anti-mitotic agent, an anesthetic agent, an anti-coagulant, a vascular cell growth promoter, a vascular cell growth inhibitor, a cholesterol-lowering agent, a vasodilating agent, and an agent that interferes with endogenous vasoactive mechanisms, said release layer regulating the rate of release of the therapeutic agent from the medical device such that said medical device exhibits a sustained release profile upon implantation or insertion of the device into a patient and said release layer being formed by a solvent-based technique in which said styrene copolymer and said additional polymer are dissolved or dispersed in a solvent which is applied to all or a portion of said implantable or insertable medical device, wherein less than 20% of the total release from the medical device occurs over the course of implanation/insertion in the body occurs within the first 1–

3 days of administration.

2. The therapeutic-agent-releasing medical device of claim 1, wherein said release layer is a carrier layer that comprises said therapeutic agent.

3. The therapeutic-agent-releasing medical device of claim 1, wherein said release layer is a barrier layer disposed over a therapeutic-agent-containing region that comprises said therapeutic agent.

4. The therapeutic-agent-releasing medical device of claim 1, wherein said implantable or insertable medical device is selected from a catheter, a guide wire, a balloon, a filter, a stent, a stent graft, a vascular graft, a vascular patch, a shunt, and an intraluminal paving system.

5. The therapeutic-agent-releasing medical device of claim 1, wherein said implantable or insertable medical device is adapted for implantation or insertion into the coronary vasculature, peripheral vascular system, esophagus, trachea, colon, biliary tract, urinary tract, prostate or brain.

6. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is an alternating copolymer.

7. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is a random copolymer.

8. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is a random copolymer of styrene and maleic anhydride.

9. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is a random copolymer of styrene and acrylonitrile.

10. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is a copolymer comprising (a) a monomer comprising a carbon-carbon double bond and (b) a styrene monomer.

11. The therapeutic-agent-releasing medical device of claim 10, wherein said monomer comprising a carbon-carbon double bond is an alkylene monomer.

12. The therapeutic-agent-releasing medical device of claim 11, wherein said alkylene monomer is selected from ethylene, propylene, butadiene, butylene, isobutylene and isoprene.

13. The therapeutic-agent-releasing medical device of claim 10, wherein said monomer comprising a carbon-carbon double bond is a vinyl monomer.

14. The therapeutic-agent-releasing medical device of claim 13, wherein said vinyl monomer is selected from one or more of vinyl ethers, vinyl acetates, vinyl aliphatics, halogenated vinyl compounds, vinyl pyrrolidone, acrylonitrile, vinyl alcohols, and vinyl acrylamides.

15. The therapeutic-agent-releasing medical device of claim 10, wherein said monomer comprising a carbon-carbon double bond isan acrylic acid monomer or acrylic acid derivative.

16. The therapeutic-agent-releasing medical device of claim 15, wherein said acrylic acid monomer or derivative is selected from methyl acrylate, methyl methacrylate, acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, glyceryl acrylate, glyceryl methacrylate, acrylamide, methacrylamide and ethacrylamide.

17. The therapeutic-agent-releasing medical device of claim 10, wherein said monomer comprising a carbon-carbon double bond is maleic anhydride or a maleic anhydride derivative.

18. The therapeutic-agent-releasing medical device of claim 1, wherein said additional polymer is an elastamer.

19. The therapeutic-agent-releasing medical device of claim 1, wherein said additional polymer is blended with said styrene copolymer in the release layer.

20. The therapeutic-agent-releasing medical device of claim 19, wherein the additional polymer is a copolymer comprising (a) one or more blocks of polyisobutylene and (b) one or more blocks of polystyrene or poly-alpha-methystyrene.

21. The therapeutic-agent-releasing medical device of claim 19, wherein the additional polymer is a copolymer comprising (a) one or more blocks of polystyrene and (b) one or more polymer blocks of ethylene and butylene.

22. The therapeutic-agent-releasing medical device of claim 19, wherein the additional polymer is a poly(butyl methacrylate).

23. The therapeutic-agent-releasing medical device of claim 1, wherein said additional polymer is crosslinked with said styrene copolymer in the release layer.

24. A method of forming the therapeutic-agent-releasing medical device of claim 1, comprising:

(a) providing a solution comprising;

one or more solvents, said styrene copolymer and said additional polymer;

(b) applying said solution to a surface of said implantable or insertable medical device; and

(c) removing said solvents from said solution to form said release layer.

25. The method of claim 24, wherein said solution further comprises said therapeutic agent.

26. The method of claim 24, wherein said solution is applied over a therapeutic-agent-containing region that comprises said therapeutic agent.

27. The method of claim 24, wherein said solution is applied by a solvent spraying technique.

28. A method of releasing a therapeutic agent within a patient comprising (a) providing the therapeutic-agent-releasing medical device of claim 1 and (b) implanting or inserting the therapeutic-agent-releasing medical device of into a patient.

29. The method of claim 28, wherein said medical device is selected from a catheter, a guide wire, a balloon, a filter, a stent, a stent graft, a vascular graft, a vascular patch, a shunt, and an intraluminal paving system.

30. The method of claim 28, wherein said medical device is inserted into the vasculature.

31. The method of claim 30, wherein said therapeutic agent is released in the treatment of restenosis.

37. The therapeutic-agent-releasing medical device of claim 19, wherein the additional polymer is a copolymer comprising (a) one or more polyolefinic blocks and (b) one or polystyrenic blocks.

38. The therapeutic-agent-releasing medical device of claim 1, wherein said styrene copolymer is a copolymer comprising (a) a monomer selected from acrylonitrile, maleic anhydride, and a maleic anhydride derivative and (b) a styrene monomer, wherein said additional polymer is blended with said styrene copolymer in the release layer, and wherein said additional polymer is a copolymer comprising (a) one or more blocks selected from blocks of polyisobutylene and blocks of ethylene and butylene and (b) one or more blocks selected from blocks of polystyrene or blocks of poly-alpha-methylstyrene.

39. The therapeutic-agent-releasing medical device of claim 1, wherein said release solution is applied to all of said implantable or insertable medical device.

32. A method of modulating a rate of release of a therapeutic agent by a release layer that (a) is disposed over at least a portion of an implantable or insertable medical device, and (b) comprises (i) a styrene copolymer selected from an alternating styrene copolymer and a random styrene copolymer and (ii) an additional polymer, said method comprising changing the composition of said release layer by a modification step selected from changing the amount of styrene copolymer relative to the amount of the additional polymer, changing the molecular weight of the styrene copolymer, changing the amount of the styrene monomer relative to the total amount of monomer within the styrene copolymer, and combinations thereof, wherein said release layer and (c) is formed by a solvent-based technique in which said styrene copolymer and said additional polymer are dissolved or dispersed in a solvent which is applied to all or a portion of said implantable or insertable medical device, wherein said therapeutic agent is selected from one or more of the group consisting of an anti-thrombotic agent, an anti-proliferative agent, an anti-inflammatory agent, an anti-migratory agent, an agent affecting extracellular matrix production and organization, an antineoplastic agent, an anti-mitotic agent, an anesthetic agent, an anti-coagulant, a vascular cell growth promoter, a vascular cell growth inhibitor, a cholesterol-lowering agent, a vasodilating agent, and an agent that interferes with endogenous vasoactive mechanisms, and wherein said medical device exhibits a sustained released profile after said modification step, and wherein said sustained release profile is a release profile in which less than 25% of the total release from the medical device that occurs over the course of implantation/insertion in the body occurs within the first 1–

3 days of administration.

33. The method of claim 32, wherein the rate of release is modulated by changing the amount of styrene copolymer relative to the amount of the additional polymer.

34. The method of claim 33, wherein the rate of release of the therapeutic agent is increased by increasing the amount of the styrene copolymer relative to the amount of the additional polymer, or the rate of release of the therapeutic agent is decreased by decreasing the amount of the styrene copolymer relative to the amount of the additional polymer.

35. The method of claim 32, wherein the rate of release is modulated by changing the molecular weight of the styrene copolymer.

36. The method of claim 32, wherein the rate of release is modulated by changing the amount of the styrene monomer relative to the total amount of monomer within the styrene copolymer.