Adjustable mattress and pillow system

• US 7,107,642 B2
• Filed: 03/09/2004
• Issued: 09/19/2006
• Est. Priority Date: 03/12/2003
• Status: Active Grant

• Current Assignee: Jetta Company Limited (Jetta Corp.)
• Original Assignee: Jetta Company Limited (Jetta Corp.)
• Inventors: Wong, Sui-Kay, Wong, Tit Shing, Hau, Him Fung, Cheung, Wa Choi
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): SPAHN, GAY
• Application Number:
  US10/796,463
• Publication Number:
  US 20040177449A1
• Time in Patent Office: 924 Days
• Field of Search: 571/3, 571/0, 571/5, 573/1, 573/3, 573/4, 700/282
• US Class Current: 5/713
• CPC Class Codes: A47C 27/082 with non-manual inflation, e.g. with electric pumps
• CPC Class Codes: A47C 27/083 with pressure control, e.g. with pressure sensors
• CPC Class Codes: A47C 27/10 with two or more independently-fillable chambers
• CPC Class Codes: A47C 31/123 for beds or mattresses

Abstract

The invention provides a novel adjustable mattress and pillow system and related methods in which a sensing mat positioned on the top face of a mattress affects microprocessor-controlled optimization of the contour of the mattress and a pillow based on a user'"'"'s position. In one embodiment, the novel adjustable mattress and pillow system of the invention provides real time contour optimization through use of a variety of sensing techniques that make the system particularly useful in environments such as hospital critical care facilities where proper positioning of a user on a mattress and a pillow may prove important to user'"'"'s health.

Claims

1. An adjustable mattress and pillow system comprising:

(a) a mattress which adapts, based on a user'"'"'s pose on the mattress and in response to variation of the pose, to an optimum contour for support of the user'"'"'s body, the mattress comprising a mattress top face and a mattress bottom face, the mattress top face being covered in part by an electrically conductive sensing mat having a mat top outer face for receiving and supporting the user'"'"'s body and a mat bottom outer face in substantial contact with the mattress top face, the mat comprising an electrically conductive elastomeric membrane which exhibits a decreasing electrical resistance when compressed and which covers in part the mat top outer face;

(b) one or more inflatable mattress compartments located within the mattress, the compartments being positioned between the top face and the bottom face of the mattress and connected to a fluid reservoir for receiving and discharging a fluid;

(c) a pillow which is positioned on the top face of the mattress and which adapts to an optimum contour for support of the user'"'"'s head and neck in response to variation of the user'"'"'s pose on the mattress, the pillow comprising a top face for supporting the user'"'"'s head and neck and a bottom face in contact with the mattress top face;

(d) one or more inflatable pillow compartments located within the pillow, the compartments being positioned between the top face and the bottom face of the pillow and connected to the fluid reservoir for receiving and discharging the fluid to vary a contour of the top face of the pillow in response to variation in the user'"'"'s pose on the mattress;

(e) a pumping/control unit under microprocessor control and positioned remotely from the mattress and the pillow, the microprocessor control being in electrical contact with the mat for receiving and processing electrical signals from the mat, the pumping/control unit being connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments for transmitting the fluid from the reservoir to one or more of the compartments and for discharging the fluid from one or more of the compartments to the reservoir, wherein when the user reclines upon the mattress and the pillow, the microprocessor control;

(1) receives electrical input signals from the electrically conductive sensing mat which vary in relationship to the width of an area of the mat compressed by the user and the pressure exerted on the electrically conductive sensing mat as the pose of the user shifts;

(2) processes the input signals pursuant to preprogrammed instructions; and

(3) transmits an output signal to the pumping/control unit, and wherein depending upon the output signal, fluid is either transmitted from the reservoir by the pumping/control unit to one or more of the inflatable mattress compartments or the inflatable pillow compartments, or is discharged from one or more of the inflatable mattress compartments or the inflatable pillow compartments by the pumping/control unit to the reservoir to optimize the contours of the mattress and the pillow relative to the pose of the user on the mattress and in response to variation of the pose.

2. The system of claim 1, wherein the pumping/control unit is connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments by a plurality of conduits and the transmission of the fluid from the reservoir to the compartments, and the discharge of the fluid from the compartments to the reservoir, is regulated by transmission of the output signal to both the pumping/control unit and conduit valves which open and close in response to the output signal.

3. The system of claim 2, wherein the conduits are flexible pipes or hoses, and wherein the mat comprises electrically conductive elastomers sandwiched in between the mat top inner face and the mat bottom inner face.

4. The system of claim 3, wherein the pumping/control unit is a pump.

5. The system of claim 1, wherein the electrically conductive sensing mat is affixed to the mattress top face.

6. The system of claim 1, wherein the fluid is a liquid.

7. The system of claim 1, wherein the fluid is a gas.

8. The system of claim 4, wherein the fluid is a liquid.

9. The system of claim 1, wherein the pillow is affixed to the mattress top face.

10. The system of claim 1, wherein the pillow comprises a cushioning material that envelops the inflatable pillow compartments.

11. The system of claim 1, wherein the mattress comprises a cushioning material that envelops the inflatable mattress compartments.

22. The system of claim 1, wherein the mattress comprises a cushioning material that envelops the inflatable mattress compartments.

23. An apparatus for supporting a subject in variable, substantially prone poses, comprising the mattress and pillow system of claim 1 or claim 12 supported by a frame, wherein the fluid reservoir, the pumping/control units, and the microprocessor control are also supported by the frame.

24. The apparatus of claim 23, wherein the apparatus is a bed, a stretcher, an examining table, or an operating table.

25. The system of claim 1 or claim 12, wherein the pumping/control unit is under the control of a control device that incorporates the microprocessor and functions as a mass flow controller in which the microprocessor has sensing and signal processing elements in communication with valve drives that operate valves to control the mass flow rate of the fluid to and from the mattress and the pillow compartments.

26. The system of claim 1 or claim 12, wherein the microprocessor is preprogrammed with a set point established by an external input supplied by the user or a third party in order to fix a desired fluid flow rate, and hence the contour of the mattress and the pillow contour, in response to certain signals transmitted from the mat.

12. An adjustable mattress and pillow system comprising:

(a) a mattress which adapts, based on a user'"'"'s pose on the mattress and in response to variation of the pose, to an optimum contour for support of the user'"'"'s body, the mattress comprising a mattress top face and a mattress bottom face, the mattress top face being substantially covered by an electrically conductive sensing mat having a mat top outer face for receiving and supporting the user'"'"'s body and a mat bottom outer face in substantial contact with the mattress top face, the electrically conductive sensing mat comprising an electrically conductive elastomeric membrane which exhibits a decreasing electrical resistance when compressed and which substantially covers the mat top outer face;

(b) one or more inflatable mattress compartments located within the mattress, the compartments being (1) positioned between the top face and the bottom face of the mattress (2) connected to a fluid reservoir for receiving fluid, and (3) provided with at least one fluid vent under microprocessor control for discharge of the fluid;

(c) a pillow which is positioned on the top face of the mattress and which adapts to an optimum contour for support of the user'"'"'s head and neck in response to variation of the user'"'"'s pose on the mattress, the pillow comprising a top face for supporting the user'"'"'s head and neck and a bottom face which is substantially in contact with the mat top face;

(d) one or more inflatable pillow compartments located within the pillow to vary a contour of the top face of the pillow in response to variation of the user'"'"'s pose on the mattress, the compartments being (1) positioned between the top face and the bottom face of the pillow, (2) connected to a fluid reservoir for receiving fluid, and (3) provided with at least one fluid vent under microprocessor control for discharge of the fluid;

(e) a pumping/control unit under microprocessor control and positioned remotely from the mattress and the pillow, the pumping/control unit being connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments for transmitting the fluid from the reservoir to one or more of the compartments,

wherein the microprocessor control (1) is in electrical contact with the electrically conductive sensing mat for receiving and processing electrical signals from the mat which vary in relationship to the width of an area of the mat compressed by the user and the pressure exerted on the mat as the pose of the user shifts, (2) processes the signals pursuant to preprogrammed instructions, and (3) transmits an output signal to the pumping/control unit and the fluid vents, and wherein, on the basis of the output signal, the fluid is either transmitted from the reservoir by the pumping/control unit to one or more of the inflatable mattress compartments or one or more of the inflatable pillow compartments, or is discharged from one or more of the inflatable mattress compartments or one or more of the inflatable pillow compartments by one or more of the fluid vents to optimize the contours of the mattress and the pillow relative to the user'"'"'s pose on the mattress and the pillow and in response to variation of the user'"'"'s pose on the mattress.

13. The system of claim 12, wherein the pumping/control unit is connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments by a plurality of intake conduits, and the transmission of fluid from the reservoir to the compartments and the discharge of fluid from the compartments through the vents, is regulated by transmission of the output signal to both the pumping/control unit and intake conduit valves and fluid vent valves which open and close in response to the output signal.

14. The system of claim 13, wherein the intake conduits and the fluid vents are flexible pipes or hoses and wherein the electrically conductive sensing mat comprises electrically conductive elastomers sandwiched in between the electrically conductive sensing mat top inner face and the electrically conductive sensing mat bottom inner face.

15. The system of claim 14, wherein the pumping/control unit is a pump.

16. The system of claim 12, wherein the electrically conductive sensing mat is affixed to the mattress top face.

17. The system of claim 12, wherein the fluid is a liquid.

18. The system of claim 12, wherein the fluid is a gas.

19. The system of claim 14, wherein the fluid is a liquid or a gas.

20. The system of claim 12, wherein the pillow is affixed to the mattress top face.

21. The system of claim 12, wherein the pillow comprises a cushioning material that envelops the inflatable pillow compartments.

27. A method of supporting a body element comprising:

(a) providing an adjustable mattress and pillow system wherein a mattress adapts, based on a user'"'"'s pose on the mattress and in response to variation of the user'"'"'s pose, to an optimum contour for support of the user'"'"'s body, the mattress comprising a mattress top face and a mattress bottom face, the mattress top face being covered in part by an electrically conductive sensing mat having a mat top outer face for receiving and supporting the user'"'"'s body and a mat bottom outer face in substantial contact with the mattress top face, the electrically conductive sensing mat comprising an electrically conductive elastomeric membrane which exhibits a decreasing electrical resistance when compressed and which substantially covers the mat top outer face;

(b) providing one or more inflatable mattress compartments located within the mattress, wherein the compartments are (1) positioned between the top face and the bottom face of the mattress (2) connected to a fluid reservoir for receiving fluid, and (3) provided with at least one fluid vent under microprocessor control for discharge of the fluid;

(c) providing a pillow which is positioned on the top face of the mattress and which adapts to an optimum contour for support of the user'"'"'s head and neck in response to variation of the user'"'"'s pose on the mattress, the pillow comprising a top face for supporting the user'"'"'s head and neck and a bottom face which is substantially in contact with the mat top face;

(d) providing one or more inflatable pillow compartments located within the pillow for varying a contour of the top face of the pillow in response to variation of the user'"'"'s pose on the mattress, wherein the compartments are (1) positioned between the top face and the bottom face of the pillow, (2) connected to a fluid reservoir for receiving a fluid, and (3) provided with at least one fluid vent under microprocessor control for discharge of the fluid;

(e) providing a pumping/control unit under microprocessor control and positioned remotely from the mattress and the pillow, wherein the pumping/control unit is connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments for transmitting a fluid from the reservoir to one or more of the compartments, and

wherein when the user is positioned upon the mattress top face and the pillow, the microprocessor control (1) is in electrical contact with the mat for receiving and processing electrical signals from the mat which vary in relationship to the width of the area of the mat compressed by the user and the pressure exerted on the mat as the pose of the user shifts, (2) processes the signals pursuant to preprogrammed instructions and, (3) transmits an output signal to the pumping/control unit and the fluid vents, and wherein, on the basis of the output signal, a fluid is either transmitted from the reservoir by the pumping/control unit to one or more of the inflatable mattress compartments or the inflatable pillow compartments, or is discharged from one or more of the inflatable mattress compartments or the inflatable pillow compartments by the fluid to optimize the contours of the mattress and the pillow relative to the user'"'"'s pose on the mattress and the pillow and in response to variation of the user'"'"'s pose on the mattress.

28. The method of claim 27, wherein the pumping/control unit is connected to the fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments by a plurality of intake conduits, and the transmission of the fluid from the reservoir to the compartments and the discharge of the fluid from the compartments through the vents, is regulated by the transmission of the output signal to both the pumping/control unit and the intake conduit valves and the fluid vent valves, which open and close in response to the output signal.

29. The method of claim 28, wherein the intake conduits and the fluid vents are flexible pipes or hoses, and wherein the mat comprises electrically conductive elastomers sandwiched in between the mat top inner face and the mat bottom inner face.

30. The method of claim 27, wherein the pumping/control unit is a pump.

31. The method of claim 27, wherein the electrically conductive sensing mat is affixed to the mattress top face.

32. The method of claim 27, wherein the fluid is a liquid or a gas.

33. The method of claim 27, wherein the pillow is affixed to the mattress top face.

34. The method of claim 27, wherein the pillow comprises a cushioning material that envelops the inflatable pillow compartments.

35. The method of claim 27, wherein the mattress comprises a cushioning material that envelops the inflatable mattress compartments.

36. The method of claim 27, wherein the pumping/control unit is under the control of a control device that incorporates the microprocessor and functions as a mass flow controller in which the microprocessor has sensing and signal processing elements in communication with valve drives that operate valves to control the mass flow rate of fluid to and from the mattress and pillow compartments.

37. The method of claim 27, wherein the microprocessor is preprogrammed with a set point established by an external input supplied by the user or a third party in order to fix a desired fluid flow rate, and hence mattress and pillow contour, in response to certain signals transmitted from mat.

38. An adjustable mattress and pillow system comprising:

(a) a mattress which adapts, based on a user'"'"'s pose on the mattress and in response to variation of the user'"'"'s pose on the mattress, to an optimum contour for support of the user'"'"'s body, the mattress comprising a mattress top face and a mattress bottom face, the mattress top face being covered in part by a sensing mat having a mat top outer face for receiving and supporting the user'"'"'s body and a mat bottom outer face in substantial contact with the mattress top face, the mat comprising an elastomeric sensing membrane which covers in part the mat top outer face and which, when compressed, transmits a sensing signal;

(b) one or more inflatable mattress compartments located within the mattress, wherein the compartments are positioned between the top face and the bottom face of the mattress and are connected to a fluid reservoir for receiving or discharging fluid;

(c) a pillow which is positioned on the top face of the mattress and which adapts to an optimum contour for support of the user'"'"'s head and neck in response to variation of the user'"'"'s pose on the mattress, the pillow comprising a top face for supporting the user'"'"'s head and neck and a bottom face which is substantially in contact with the mattress top face;

(d) one or more inflatable pillow compartments located within the pillow to vary a contour of the top face of the pillow in response to variation of the user'"'"'s pose on the mattress, wherein the pillow compartments are positioned between the top face and the bottom face of the pillow and are connected to a fluid reservoir for receiving or discharging a fluid;

(e) a pumping/control unit which is under microprocessor control and which is positioned remotely from the mattress and the pillow, wherein the microprocessor control is in electrical contact with the mat for receiving and processing sensing signals from the mat, wherein the pumping/control unit is connected to a fluid reservoir and the inflatable mattress compartments and the inflatable pillow compartments for transmitting a fluid from the reservoir to one or more of the inflatable mattress compartment and the inflatable pillow compartments and for discharging fluid from one or more of the inflatable mattress compartment and the inflatable pillow compartments to the reservoir,

and wherein, when the user reclines upon the mattress and the pillow, the microprocessor control (1) receives and processes input sensing signals from the sensing mat into electrical signals which vary in relationship to the width of the area of the mat compressed by the user and the pressure exerted on the sensing mat as the pose of the user shifts, (2) processes the electrical signals pursuant to preprogrammed instructions and, (3) and transmits an output signal to the pumping/control unit, and wherein on the basis of the output signal, the fluid is either transmitted from the reservoir by the pumping/control unit to one or more of the inflatable mattress compartments or inflatable pillow compartments, or is discharged from one or more of the inflatable mattress compartments or inflatable pillow compartments by the pumping/control unit to the reservoir to optimize the contours of the mattress and the pillow relative to the user'"'"'s pose on the mattress and the pillow and in response to variation of the pose of the user on the mattress.

39. The system of claim 38, wherein the sensing mat utilizes either an infrared sensor, an ultrasonic detector, a digital image scanner, an electrically conductive elastomeric membrane, or electrically conductive silicon rubber to transmit input sensing signals from the sensing mat to the microprocessor control.

40. The system of claim 38, wherein the mat comprises an induction system combined with a piece of metal foil situated under the user, and wherein displacement of the metal foil modifies a self-induction coefficient of an induction coil, thereby shifting the resonant frequency of an LC circuit away from the tuning frequency of an oscillator and damping the signal delivered to an amplifier by the oscillator to ensure that the signal is correctly processed and appropriately monitored.

41. The system of claim 38, wherein the mat comprises a capacitive array which is interconnected with the pumping/control unit which is under microprocessor control, and wherein the pumping/control unit which is under microprocessor control supplies to the capacitive array a suitable oscillator derived driver current and concurrently senses capacitance value changes within the capacitive array induced through dielectric shifts within the array brought about by the proximity or absence thereof of the user'"'"'s body mass.

42. The system of claim 38, wherein the pumping/control unit which is under microprocessor control comprises a power supply, a driver/sensor circuit, a comparator/calibration logic circuit, a system interconnection integrity circuit and an alarm generation circuit.

43. The system of claim 42, wherein the pumping/control unit which is under microprocessor control comprises a nurse call relay circuit for interconnection to a facilities nurse call system.

44. The system of claim 42, wherein the system further comprises a proximity induced non-compressive dielectric shift sensing mechanism.