Control system for cooking appliance employing convection and radiant cooking

• US 7,109,447 B2
• Filed: 11/19/2004
• Issued: 09/19/2006
• Est. Priority Date: 04/08/2004
• Status: Expired due to Fees

• Current Assignee: ACP of Delaware Incorporated (ACP)
• Original Assignee: Maytag Corporation (Whirlpool Corporation)
• Inventors: Goranson, James A.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US10/991,859
• Publication Number:
  US 20050236388A1
• Time in Patent Office: 669 Days
• Field of Search: 219/490, 219/497, 219/501, 219/499, 219/505, 219483-486, 219411-414, 307 39- 41
• US Class Current: 219/501
• CPC Class Codes: A21B 1/245 with a plurality of air nozzles to obtain an impingement effect on the food
• CPC Class Codes: F24C 1/14 Radiation heating stoves and ranges, with additional provision for convection heating
• CPC Class Codes: H05B 6/6476 the refrigerating air being used for convection
• CPC Class Codes: H05B 6/6485 further combined with convection heating

Abstract

A cooking appliance includes a heating system which is preferably capable of combining radiant, convection, microwave and conduction heating techniques to perform a cooking operation. The cooking appliance includes a convection fan and at least one heating device. A controller is provided to regulate a triac to create a variable fan speed and variable heater intensity through phase angle firing. Essentially, an AC waveform provided to the fan motor and/or the heater resistor travels through the triac which is turned on by the controller at predetermined points in the AC waveform, with the delay from a zero point waveform crossing functioning to reduce the amount of power sent to the heater resistor and fan motor. When the signal from the controller is removed, the triac advantageously turns off at the next zero crossing of the AC waveform such that an operationally and economically effective control system is provided.

Claims

1. A convection cooking appliance comprising:

a cabinet including top, bottom rear and opposing side walls;

a cooking chamber including top, bottom, rear, opposing side walls and a frontal opening;

a door movably mounted relative to the cooking chamber for selectively closing the frontal opening;

a heating device provided in the cabinet for performing a portion of a cooking operation;

a convection fan arranged in the cabinet to direct a convective air flow into the cooking chamber; and

a control system for regulating a speed of the convection fan and an intensity of the heating device during a cooking operation by altering an AC waveform provided to the convection fan and the heating device, said control system including a triac, as well as a controller for turning on the triac at select points in the AC waveform to create a delay from a zero point crossing of the AC waveform, thereby simultaneously altering an amount of power sent to each of the convection fan and the heating device.

2. The cooking appliance according to claim 1, wherein the controller turns on the triac continuously to operate the convection fan and the heating device at full power.

3. The cooking appliance according to claim 2, wherein the controller prevents approximately half of the AC waveform from passing through the triac so as to operate the convection fan and heating device at half power.

4. The cooking appliance according to claim 1, wherein the AC waveform is generated from first and second out-of-phase sources.

5. The cooking appliance according to claim 4, wherein the triac is arranged in series between the second source and the heating device.

6. The cooking appliance according to claim 4, further comprising:

a relay connected in series between the first source and the heating device.

7. The cooking appliance according to claim 6, wherein the triac is arranged in series between the second source and the heating device and in parallel with the relay.

8. A convection cooking appliance comprising:

a cabinet including top, bottom rear and opposing side walls;

a cooking chamber including top, bottom, rear, opposing side walls and a frontal opening;

a door movably mounted relative to the cooking chamber for selectively closing the frontal opening;

a heating device provided in the cabinet for performing a portion of a cooking operation;

a convection fan arranged in the cabinet to direct a convective air flow into the cooking chamber; and

means for regulating a speed of the convection fan and an intensity of the heating device during a cooking operation by altering an AC waveform provided to the convection fan and the heating device, said regulating means including a triac which is turned on at select points in the AC waveform to create a delay from a zero point crossing of the AC waveform, thereby simultaneously altering an amount of power sent to each of the convection fan and the heating device.

9. The cooking appliance according to claim 8, wherein the regulating means turns on the triac continuously to operate the convection fan and the heating device at full power.

10. The cooking appliance according to claim 9, wherein the regulating means prevents approximately half of the AC wave form to pass though the triac so as to operate the convection fan and heating device at half power.

11. The cooking appliance according to claim 8, wherein the AC waveform is provided by first and second out-of-phase sources.

12. The cooking appliance according to claim 11, wherein the triac is arranged in series between the second source of the AC waveform and the heating device.

13. The cooking appliance according to claim 11, wherein the regulating means further comprises a relay connected in series between the first source of the AC waveform and the heating device.

14. The cooking appliance according to claim 11, wherein the triac is arranged in series between the second source of the AC waveform and the heating device and in parallel with the relay.

15. A method of performing a cooking operation while varying a speed of a convection fan and an intensity of a heating device in a convection cooking appliance:

placing a food item onto a cooking chamber of the cooking appliance;

activating a heating device to create heat introduced into the cooking chamber by providing an AC source of power having an AC waveform to the heating device;

operating a convection fan to deliver a convective air flow into the cooking chamber by providing the AC source of power having the AC waveform to the convection fan; and

regulating a speed of the convection fan and an intensity of the heating device during the cooking operation by altering the AC waveform provided to both the convection fan and the heating device by turning on a triac, arranged between the AC source of power and each of the convection fan and the heating device, at select points in the AC waveform to create a delay from a zero point crossing of the AC waveform, thereby simultaneously altering an amount of power sent to each of the convection fan and the heating device.

16. The method of claim 15, wherein the speed of the convection fan and the intensity of the heating device are set at full power by continuously turning on the triac.

17. The method of claim 16, wherein the speed of the convection fan and the intensity of the heating device are set at half power by permitting only approximately half of the AC waveform to pass through the triac.

18. The method of claim 15, further comprising:

activating a relay to complete a current path to both the convection fan and the heating device.

19. The method of claim 18, further comprising:

bypassing the triac upon activating the relay to complete the current path to both the convection fan and the heating device.