RF communications apparatus and manufacturing method therefor

• US 7,109,863 B2
• Filed: 03/08/2005
• Issued: 09/19/2006
• Est. Priority Date: 03/08/2004
• Status: Active Grant

• Current Assignee: Ginjoint LLC
• Original Assignee: NUVO Holdings LLC
• Inventors: Morrison, Christopher S.
• Primary Examiner(s): Nguyen, Phung T.
• Application Number:
  US10/906,806
• Publication Number:
  US 20050195082A1
• Time in Patent Office: 560 Days
• Field of Search: 340/568.1, 3405721-5728, 340/429, 340/440, 343/741, 343/895
• US Class Current: 340/568.1
• CPC Class Codes: G01C 2009/068 resistive
• CPC Class Codes: G01C 2009/107 spheres
• CPC Class Codes: G01C 9/06 Electric or photoelectric indication or reading means
• CPC Class Codes: G01C 9/10 by using rolling bodies , e.g. spheres, cylinders, mercury droplets
• CPC Class Codes: G01F 13/006 measuring volume in function of time
• CPC Class Codes: G08B 13/149 with electric, magnetic, capacitive switch actuation
• CPC Class Codes: G08B 13/2402 Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting mechanical aspects of the tags, e.g. related to locking E05B73/0017; RFID readers G06K7/00; RFID tags G06K19/00; access control systems G07C9/00; anti-theft control in point of sale systems G07G3/003; security seals G09F3/03
• CPC Class Codes: H01H 1/16 by rolling; by wrapping; Roller or ball contacts
• CPC Class Codes: H01H 1/60 Auxiliary means structurally associated with the switch for cleaning or lubricating contact-making surfaces cleaning by normal sliding of contacts H01H1/18, H01H1/36
• CPC Class Codes: H01H 35/02 Switches operated by change of position, inclination or orientation of the switch itself in relation to gravitational field tilting mercury container H01H29/20; change of position due to change of liquid level H01H35/18

Abstract

Described herein are a transient event detector (35) comprising electrical circuitry (50) suitable to detect a transient event, and a container (34) having a wall with at least two electrically conductive contacts (23, 44) electrically connected to the electrical circuitry (50), each of the at least two electrically conductive contacts (23, 44) being electrically isolated from each other, and a movable electrically conductive piece (36) that intermittently connects at least two of the at least two electrically conductive contacts when the electrically conductive piece (36) is in motion. An RF circuit (54) couples to a loop antenna (25) having a tuning capacitor (26) formed as conductive pads (26′, 26″) juxtaposed on opposing sides of a planar dielectric substrate (92). The tuning capacitor (26) has a hole (27) through it, and the hole has a size that is selected to cause the loop antenna (25) to exhibit a desired resonance frequency.

Claims

1. A radio-frequency (RF) communications apparatus (10) comprising:

a planar dielectric substrate (92);

an RF circuit (54) mounted on said planar dielectric substrate;

a conductive loop (56) formed as a first conductive trace on said planar dielectric substrate, said conductive loop having a feed point (96) coupled to said RF circuit by a second conductive trace (97) on said planar dielectric substrate; and

a tuning capacitor (26) formed as first and second juxtaposed conductive pads (26′

, 26″

) located on opposing sides of said planar dielectric substrate, said first conductive pad being in contact with a first portion (94) of said conductive loop and said second conductive pad being in contact with a second portion (99) of said conductive loop so that said conductive loop and said tuning capacitor together form a loop antenna (25), said tuning capacitor having a hole (27), said hole having a size selected to tune said loop antenna.

2. An RF communications apparatus as claimed in claim 1 wherein said conductive loop is formed around a periphery of said planar dielectric substrate.

3. An RF communications apparatus as claimed in claim 1 wherein said RF circuit is located in an interior region (25′

) of said conductive loop.

4. An RF communications apparatus as claimed in claim 1 wherein:

said second portion of said conductive loop contacts said second pad of said tuning capacitor by way of a conductively plated via (28) through said planar dielectric substrate;

said tuning capacitor hole passes through said first and second conductive pads; and

said tuning capacitor hole is not conductively plated through said planar dielectric substrate.

5. An RF communications apparatus as claimed in claim 1 wherein:

said RF circuit extends a first distance perpendicular to said planar dielectric substrate; and

said RF communications apparatus additionally comprises a conductive mast (58) positioned proximate said conductive loop and extending greater than said first distance perpendicular to said planar dielectric substrate.

6. An RF communications apparatus as claimed in claim 5 wherein:

said conductive mast is positioned within an interior region of said conductive loop;

said conductive mast traverses said planar dielectric substrate; and

said conductive mast extends greater than said first distance on each of opposing sides of said planar dielectric substrate.

7. An RF communications apparatus as claimed in claim 1 wherein said planar dielectric substrate has a dielectric constant greater than 4.

8. An RF communications apparatus as claimed in claim 7 wherein said planar dielectric substrate exhibits a thickness of less than 3.2 mm;

and

said RF circuit is configured to process an RF signal exhibiting a frequency between 200 MHz and 800 MHz.

9. An RF communications apparatus as claimed in claim 1 wherein said planar dielectric substrate is a fiberglass epoxy laminate.

10. An RF communications apparatus as claimed in claim 1 wherein:

said RF circuit is a transmitter; and

said RF communications apparatus does not include a receiver.

11. An RF communications apparatus as claimed in claim 1 additionally comprising a non-replaceable battery (88) coupled to said RF circuit.

12. An RF communications apparatus as claimed in claim 1 wherein said RF communications apparatus is configured as an asset tag.

13. An RF communications apparatus as claimed in claim 12 wherein:

said asset tag is configured for attachment to a bottle (68); and

said asset tag includes a conductive pour spout (58) which traverses said planar substrate within an interior region of said conductive loop and serves as a mast which electromagnetically couples to said loop antenna.

14. An RF communications apparatus as claimed in claim 12 wherein:

said asset tag is configured to be attached to a container from which bulk product (66) is dispensed by tilting said container;

said apparatus additionally comprises a control circuit (402) coupled to said RF circuit;

said apparatus additionally comprises a tilt sensor (406) coupled to said control circuit; and

said control circuit is configured to determine a duration for which said container is tilted, said duration describing a quantity of said bulk product dispensed from said container, and to cause data describing said duration to be transmitted through said RF circuit and said loop antenna.

15. A method of manufacturing a radio-frequency (RF) communications apparatus comprising:

forming (140) conductive patterns (22) on a printed wiring board (82) to include a loop antenna (25) having a tuning capacitor (26) with first and second conductive pads (26′

, 26″

) juxtaposed on opposing sides of said printed wiring board and a conductive loop (56) having first and second portions (94, 99) respectively contacting said first and second conductive pads;

measuring capacitance (230) of a feature (190) on said printed wiring board, said feature exhibiting a capacitance proportional to a capacitance exhibited by said tuning capacitor;

selecting (234) a hole size in response to said measuring activity; and

forming (236) a hole through said tuning capacitor, said hole exhibiting said hole size.

16. A method as claimed in claim 15 wherein:

said forming activity additionally forms an isolated capacitor (190) having first and second conductive pads (190′

, 190″

) juxtaposed on opposing sides of said printed wiring board, said isolated capacitor being electrically isolated from said loop antenna, and said isolated capacitor forming said feature for which said capacitance is measured in said measuring activity.

17. A method as claimed in claim 16 wherein said isolated capacitor is physically located proximate said tuning capacitor.

18. A method as claimed in claim 16 additionally comprising, after said measuring activity, trimming (290) said printed wiring board to remove said isolated capacitor.

19. A method as claimed in claim 15 wherein:

said method additionally comprises, after said patterns-forming activity, installing components (210) which couple to said conductive patterns and which form an RF circuit (54) configured to process an RF signal that exhibits a predetermined frequency;

said printed wiring board exhibits a dielectric constant and a thickness that, prior to said hole-forming activity, causes said loop antenna to have a resonant frequency lower than said predetermined frequency; and

said hole-forming activity causes said resonant frequency to increase to said predetermined frequency.

20. A method as claimed in claim 19 wherein said dielectric constant is greater than 4 and said thickness is less than 3.2 mm.

21. A method as claimed in claim 19 wherein said predetermined frequency is between 200 MHz and 800 MHz.

22. A method as claimed in claim 15 wherein:

said patterns-forming activity concurrently forms conductive patterns for a plurality of printed wiring boards on a common panel, wherein each of said printed wiring boards includes a tuning capacitor; and

said measuring activity measures capacitance of features of fewer than all of said plurality of printed wiring boards in said common panel.

23. A method as claimed in claim 15 wherein:

measured printed wiring boards are the ones of said plurality of printed wiring boards in said common panel for which capacitance features are measured in said measuring activity;

unmeasured printed wiring boards are the ones of said plurality of printed wiring boards in said common panel for which capacitance features are not measured in said measuring activity; and

said method additionally comprises estimating capacitances (232) of features of said unmeasured printed wiring boards based on locations of said unmeasured printed wiring boards relative to measured printed wiring boards in said common panel.

24. A method as claimed in claim 15 additionally comprising:

drilling (130) vias (28) through said printed wiring board prior to performing said hole-forming activity; and

plating (135) said vias to form separate conductive electrical connections between opposing sides of said printed wiring board at each of said vias, said plating activity occurring after said drilling activity and prior to said hole-forming activity.

25. A method as claimed in claim 15 additionally comprising:

making an opening (17) through said printed wiring board within an interior region of said conductive loop; and

installing a conductive mast (58) which traverses said printed wiring board through said opening.

26. A method as claimed in claim 25 wherein:

said feature whose capacitance is measured in said measuring activity is located where said opening is formed;

said making activity occurs after said measuring activity; and

said making activity removes said feature from said printed wiring board.

27. A method as claimed in claim 15 additionally comprising trimming (280) said printed wiring board so that said loop antenna is then located at a periphery of said printed wiring board.

28. A radio-frequency (RF) communications apparatus (10) for use as an asset tag configured to be attached to a container (68) from which bulk product (66) is dispensed by tilting said container, said apparatus comprising:

a planar dielectric substrate (92);

an RF circuit (54) mounted on said planar dielectric substrate;

a conductive loop (56) formed as a first conductive trace on said planar dielectric substrate, said conductive loop having a feed point (96) coupled to said RF circuit by a second conductive trace (97) on said planar dielectric substrate;

a tuning capacitor (26) formed as first and second juxtaposed conductive pads (26′

, 26″

) located on opposing sides of said planar dielectric substrate, said first conductive pad being in contact with a first portion (94) of said conductive loop and said second conductive pad being in contact with a second portion (99) of said conductive loop so that said conductive loop and said tuning capacitor together form a loop antenna (25), said tuning capacitor having a hole (27), said hole having a size selected to tune said loop antenna;

a tilt sensor (406); and

a control circuit (402) coupled to said RF circuit and to said tilt sensor, said control circuit being configured to determine a duration for which said container is tilted, said duration describing a quantity of said bulk product dispensed from said container, and to cause data describing said duration to be transmitted through said RF circuit and said loop antenna.

29. An RF communications apparatus as claimed in claim 28 wherein:

said conductive loop is formed around a periphery of said planar dielectric substrate; and

said RF circuit is located in an interior region of said conductive loop.

30. An RF communications apparatus as claimed in claim 28 additionally comprising a non-replaceable battery (88) coupled to said RF circuit.

31. An RF communications apparatus as claimed in claim 28 wherein:

said second portion of said conductive loop contacts said second pad of said tuning capacitor by way of a conductively plated via (28) through said planar dielectric substrate;

said tuning capacitor hole passes through said first and second conductive pads; and

said tuning capacitor hole is not conductively plated through said planar dielectric substrate.

32. An RF communications apparatus as claimed in claim 28 additionally comprising a conductive pour spout (58) which traverses said planar substrate within an interior region of said conductive loop and serves as a mast which electromagnetically couples to said loop antenna.