Diluting system and method
First Claim
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1. A system for diluting a chemical for water treatment comprising:
- a dilution control system comprising;
a dilution tank of known capacity for preparing the chemical in a desired diluted concentration, the tank mounted upon an electronic scale, the scale being capable of generating a series of weight signals related to the weight of the tank when empty and at various levels of filling;
a source of liquid concentrated chemical feed having a first, but variable, concentrated chemical concentration;
a chemical feed flow controller for controlling the flow of concentrated chemical feed to the dilution tank;
a source of liquid diluent;
a diluent flow controller for controlling the flow of diluent to the dilution tank;
a system controller;
for receiving;
(a) a value related to the dilution tank capacity;
(b) a value related to the variable, concentrated chemical concentration;
(c) a value related to the desired diluted concentration; and
(d) a series of weight signals from the scale;
for calculating the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration which does not exceed the known capacity of the dilution tank; and
for controlling the chemical feed flow controller and the diluent flow controller based upon the series of weight signals to produce a produced quantity of diluted chemical, the produced quantity related to the target amount of diluted chemical and not exceeding the capacity of the dilution tank; and
a source of water, wherein the dilution control system continuously creates small weight-based batches of the diluted chemical of desired diluted concentration based on changing water demands from the source of water.
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Abstract
A system and a method for automatically, accurately diluting chemical solutions on an industrial scale based upon real time weight measurements of chemical and diluent weight is disclosed.
39 Citations
21 Claims
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1. A system for diluting a chemical for water treatment comprising:
a dilution control system comprising; a dilution tank of known capacity for preparing the chemical in a desired diluted concentration, the tank mounted upon an electronic scale, the scale being capable of generating a series of weight signals related to the weight of the tank when empty and at various levels of filling; a source of liquid concentrated chemical feed having a first, but variable, concentrated chemical concentration; a chemical feed flow controller for controlling the flow of concentrated chemical feed to the dilution tank; a source of liquid diluent; a diluent flow controller for controlling the flow of diluent to the dilution tank; a system controller; for receiving; (a) a value related to the dilution tank capacity; (b) a value related to the variable, concentrated chemical concentration; (c) a value related to the desired diluted concentration; and (d) a series of weight signals from the scale; for calculating the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration which does not exceed the known capacity of the dilution tank; and for controlling the chemical feed flow controller and the diluent flow controller based upon the series of weight signals to produce a produced quantity of diluted chemical, the produced quantity related to the target amount of diluted chemical and not exceeding the capacity of the dilution tank; and a source of water, wherein the dilution control system continuously creates small weight-based batches of the diluted chemical of desired diluted concentration based on changing water demands from the source of water. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A dilution system for a chemical comprising:
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a dilution tank of known capacity for preparing the chemical in a desired diluted concentration, the tank mounted upon an electronic scale, the scale being capable of generating a series of weight signals related to the weight of the tank when empty and at various levels of filling; a source of liquid concentrated chemical feed having a first, but variable, concentrated chemical concentration; a chemical feed flow controller for controlling the flow of concentrated chemical feed to the dilution tank; a source of liquid diluent; a diluent flow controller for controlling the flow of diluent to the dilution tank; a source of water; a system controller; for receiving; (a) a value related to the dilution tank capacity; (b) a value related to the variable, concentrated chemical concentration; (c) a value related to the desired diluted concentration; (d) a series of weight signals from the scale; and (e) a value related to a source of water; for calculating the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration which does not exceed the known capacity of the dilution tank; for controlling the chemical feed flow controller and the diluent flow controller based upon the series of weight signals to produce a produced quantity of diluted chemical, the produced quantity related to the target amount of diluted chemical and not exceeding the capacity of the dilution tank; and wherein the system controller continuously creates small weight-based batches of the diluted chemical of desired diluted concentration based on changing water demands from the source of water. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16, 17)
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18. A dilution system for a chemical comprising:
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a dilution tank of known capacity for preparing the chemical in a desired diluted concentration, the tank mounted upon an electronic scale, the scale being capable of generating a series of weight signals related to the weight of the tank when empty and at various levels of filling; a source of liquid concentrated chemical feed having a first, but variable, concentrated chemical concentration; a chemical feed flow controller for controlling the flow of concentrated chemical feed to the dilution tank; a source of liquid diluent; a diluent flow controller for controlling the flow of diluent to the dilution tank; a source of water; a chamber of known volume in inlet liquid communication with the source of concentrated chemical feed and in outlet liquid communication with the dilution tank for adding a known volume of concentrated chemical feed to the dilution tank; a system controller; for receiving; (a) a value related to the dilution tank capacity; (b) a value related to the variable, concentrated chemical concentration; (c) a value related to the desired diluted concentration; (d) a series of weight signals from the scale; and (e) a value related to a source of water; for calculating the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration which does not exceed the known capacity of the dilution tank; for controlling the chemical feed flow controller and the diluent flow controller based upon the series of weight signals to produce a produced quantity of diluted chemical, the produced quantity related to the target amount of diluted chemical and not exceeding the capacity of the dilution tank; and wherein the system controller continuously creates small weight-based batches of the diluted chemical of desired diluted concentration based on changing water demands from the source of water. - View Dependent Claims (19, 20)
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21. A system for diluting a chemical for water treatment comprising:
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a dilution tank of known capacity for preparing the chemical in a desired diluted concentration, the tank mounted upon an electronic scale, the scale being capable of generating a series of weight signals related to the weight of the tank when empty and at various levels of filling; a source of liquid concentrated chemical feed having a first, but variable, concentrated chemical concentration; a chemical feed flow controller for controlling the flow of concentrated chemical feed to the dilution tank; a source of liquid diluent; a diluent flow controller for controlling the flow of diluent to the dilution tank; a system controller; for receiving; (a) a value related to the dilution tank capacity; (b) a value related to the variable, concentrated chemical concentration; (c) a value related to the desired diluted concentration; and (d) a series of weight signals from the scale, wherein the series of weights signals are actual weights of concentrated chemical concentration and diluent; for calculating the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration which does not exceed the known capacity of the dilution tank; for adjusting the amount of concentrated chemical or diluent required to provide the target amount of diluted chemical of desired concentration based on the actual weights of concentrated chemical concentration and diluent within the dilution tank; for controlling the chemical feed flow controller and the diluent flow controller based upon the series of weight signals to produce a produced quantity of diluted chemical, the produced quantity related to the target amount of diluted chemical and not exceeding the capacity of the dilution tank; and a pump for feeding diluted chemical to a source of water wherein the system controller receives a value related to a speed of the pump and calculates the amounts of concentrated chemical and diluent required to provide a target amount of diluted chemical of desired diluted concentration for operating the pump at an optimum efficiency.
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Specification