EMI filter capacitors designed for direct body fluid exposure

• US 7,113,387 B2
• Filed: 05/24/2005
• Issued: 09/26/2006
• Est. Priority Date: 02/28/2002
• Status: Expired due to Term

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch-Sierra, Inc.
• Inventors: Brendel, Richard L., Stevenson, Robert A., Roberts, John, Frysz, Christine
• Primary Examiner(s): Thomas, Eric W.
• Application Number:
  US11/136,843
• Publication Number:
  US 20050219787A1
• Time in Patent Office: 490 Days
• Field of Search: 361/302, 361/306.1, 361/306.2, 361/306.3, 361/307, 361/308.1, 361/308.2, 361/308.3, 361309-311, 361/301.2, 607/5, 333182-185
• US Class Current: 361/302
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors

Abstract

An EMI filter capacitor assembly utilizes biocompatible and non-migratable materials to adapt electronic components for direct body fluid exposure. The assembly includes a capacitor having first and second sets of electrode plates which are constructed of non-migratable biocompatible material. A conductive hermetic terminal of non-migratable and biocompatible material adjacent to the capacitor is conductively coupled to the second set of electrode plates. One or more conductive terminal pins having at least an outer surface of non-migratable and biocompatible material are conductively coupled to the first set of electrode plates, while extending through the hermetic terminal in non-conductive relation. The terminal pins may be in direct contact with the first set of electrode plates, or in contact with a termination surface of conductive connection material. The termination surface is also constructed of non-migratable and biocompatible materials. Layers of glass may be disposed over surfaces of the assembly, including the capacitor.

Claims

1. An EMI filter capacitor assembly for an active implantable medical device, comprising:

a capacitor directly exposed to body fluid when implanted, including first and second sets of electrode plates comprising a non-migratable and biocompatible material;

a conductive hermetic terminal comprising a non-migratable and biocompatible material adjacent to the capacitor and in conductive relation to the second set of electrode plates; and

a conductive terminal pin having an outer surface comprising a non-migratable and biocompatible material at least where exposed to body fluid in conductive relation with the first set of electrode plates, the terminal pin extending through the hermetic terminal in non-conductive relation.

2. The assembly of claim 1, wherein the first and second sets of electrode plates comprise a noble metal or noble metal composition.

3. The assembly of claim 2, wherein the first and second sets of electrode plates comprise gold, platinum, a gold-based alloy, or a platinum-based alloy.

4. The assembly of claim 1, wherein the outer surface of the terminal pin comprises a noble metal or a noble metal composition.

5. The assembly of claim 4, wherein the outer surface of the terminal pin comprises gold, platinum, titanium, niobium, tantalum, a gold-based alloy, or a platinum-based alloy.

6. The assembly of claim 1, wherein the outer surface of the terminal pin directly contacts the first set of electrode plates.

7. The assembly of claim 1, wherein the capacitor includes a first termination surface comprising a non-migratable and biocompatible material conductively coupled to the first set of electrode plates and the terminal pin.

8. The assembly of claim 7, wherein the first termination surface comprises a noble metal or a noble metal composition.

9. The assembly of claim 8, wherein the first termination surface comprises gold, platinum, a gold-based alloy, or a platinum-based alloy.

10. The assembly of claim 7, wherein the terminal pin directly contacts with the first termination surface.

11. The assembly of claim 7, including a connection material comprising a non-migratable and biocompatible material conductively coupling the terminal pin and the first termination surface.

12. The assembly of claim 11, wherein the connection material comprises a brazing, welding or soldering material.

13. The assembly of claim 12, wherein the brazing, welding or soldering material is selected from the group consisting of:

titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, TaC, gold-bearing glass frit, TiCuSiI, CuSiI, and gold-based braze.

14. The assembly of claim 11, wherein the connection material comprises a conductive thermal-setting material.

15. The assembly of claim 14, wherein the thermal-setting material comprises a polymer selected from the group consisting of:

epoxies, polyimides, polyethylene oxide, polyurethane, silicone, polyesters, polycarbonate, polyethylene, polyvinyl chloride, polypropylene, methylacrylate, para-xylylene, and polypyrrhol.

16. The assembly of claim 15, wherein the thermal-setting material includes a non-migratable and biocompatible conductive filler.

17. The assembly of claim 16, wherein the conductive filler is selected from the group consisting of titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, TaC.

18. The assembly of claim 1, wherein the second set of electrode plates directly contacts the hermetic terminal.

19. The assembly of claim 1, including a connection material comprising a non-migratable and biocompatible material conductively coupling the second set of electrode plates and the hermetic terminal.

20. The assembly of claim 1, wherein the capacitor includes a second termination surface comprising a non-migratable and biocompatible material conductively coupled to the second set of electrode plates and the hermetic terminal.

21. The assembly of claim 20, wherein the second termination surface comprises a noble metal or a noble metal composition.

22. The assembly of claim 21, wherein the second termination surface comprises gold, platinum, a gold-based alloy, or a platinum-based alloy.

23. The assembly of claim 20, including a connection material comprising a non-migratable and biocompatible material conductively coupling the second termination surface and the hermetic terminal.

24. The assembly of claim 23, wherein the connection material comprises a brazing, welding or soldering material.

25. The assembly of claim 24, wherein the brazing, welding or soldering material is selected from the group consisting of:

titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, TaC, gold-bearing glass frit, TiCuSiI, CuSiI, and gold-based braze.

26. The assembly of claim 23, wherein the connection material comprises a conductive thermal-setting material.

27. The assembly of claim 26, wherein the thermal-setting material comprises a polymer selected from the group consisting of:

epoxies, polyimides, polyethylene oxide, polyurethane, silicone, polyesters, polycarbonate, polyethylene, polyvinyl chloride, polypropylene, methylacrylate, para-xylylene, and polypyrrhol.

28. The assembly of claim 27, wherein the thermal-setting material includes a non-migratable and biocompatible conductive filler.

29. The assembly of claim 28, wherein the conductive filler is selected from the group consisting of titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, TaC.

30. The assembly of claim 1, wherein the hermetic terminal comprises a material selected from titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, and TaC.

31. The assembly of claim 1, including a biocompatible hermetic insulator disposed between the hermetic terminal and the terminal pin, and seal joints connecting the insulator and the hermetic terminal, the seal joints comprising a non-migratable and biocompatible material.

32. The assembly of claim 31, wherein the seal joints are selected from the group consisting of:

titanium, platinum and platinum/iridium alloys, tantalum, niobium, zirconium, hafnium, nitinol, Co—

Cr—

Ni alloys, stainless steel, gold, ZrC, ZrN, TiN, NbO, TiC, TaC, gold-bearing glass frit, TiCuSiI, CuSiI, gold-based braze, and polymers including epoxies, polyimides, polyethylene oxide, polyurethane, silicone, polyesters, polycarbonate, polyethylene, polyvinyl chloride, polypropylene, methylacrylate, para-xylylene, and polypyrrhol.

33. The assembly of claim 1, including a glass layer covering a top surface of the capacitor.

34. The assembly of claim 33, including a glass layer further covering a bottom surface of the capacitor.

35. The assembly of claim 1, wherein the capacitor comprises a chip capacitor.

36. The assembly of claim 1, wherein the capacitor comprises a feedthrough capacitor having a passageway for permitting the terminal pin to extend therethrough.

37. The assembly of claim 36, wherein the capacitor includes multiple passageways for reception of multiple terminal pins therethrough, each terminal pin having an outer surface comprising a non-migratable and biocompatible material at least where exposed to body fluid.

38. The assembly of claim 1, wherein the active implantable medical device is selected from the group consisting of:

cardiac pacemakers, cardioverter defibrillators, neurostimulators, internal drug pumps, cochlear implants, and ventricular assist devices.