Housing structure of electronic control unit and mounting structure of the same

• US 7,113,400 B2
• Filed: 03/24/2003
• Issued: 09/26/2006
• Est. Priority Date: 03/29/2002
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Nagata, Yoshihiro, Kondo, Hiroshi
• Primary Examiner(s): DATSKOVSKIY, MICHAIL V
• Application Number:
  US10/394,283
• Publication Number:
  US 20030184973A1
• Time in Patent Office: 1,282 Days
• Field of Search: 361/690, 361/704, 361/705, 361/692, 361/695, 361707-712, 361717-719, 257706-727, 174/16.3, 174/52.3, 174/252, 174/59, 123/31, 123/41, 123/198.E, 180/8, 180/65, 165/80.3, 165/185, 165/46, 165/165, 307/10.1, 731/182
• US Class Current: 361/690
• CPC Class Codes: B60R 16/0239 Electronic boxes
• CPC Class Codes: F02M 35/10249 Electrical or electronic devices fixed to the intake system; Electric wiring electric heaters F02M31/12; sensors F02M35/10373
• CPC Class Codes: H05K 5/062 sealed by a material injected between a non-removable cover and a body, e.g. hardening in situ
• CPC Class Codes: H05K 7/20163 the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
• CPC Class Codes: H05K 7/20854 Heat transfer by conduction from internal heat source to heat radiating structure H05K7/20863 takes precedence

Abstract

A housing for enclosing an electronic control unit is constructed of a resinous cover and a metallic case having heat conductivity higher than that of the resinous cover. An air intake module is mounted on an engine inside an engine compartment. The air intake module forms an air passage through which air flows from an air inlet toward the engine. The electronic control unit is mounted on the air intake module such that the metallic case is exposed to the air passage in the air intake module and the resinous cover is exposed to the outside of the air intake module, that is, exposed in the engine compartment.

Claims

1. A housing for an electronic control unit mounted inside a vehicle engine compartment, the housing comprising:

a first member having heat conductivity; and

a second member having heat conductivity lower than that of the first member, wherein;

the first member is made of metal and the second member is made of resin,

the first member is arranged adjacent to a part that readily transfers heat away from the first member, and the second member is arranged adjacent to a part that radiates heat in the engine compartment,

the first member includes a groove and the second member has a projection, and the projection and the groove are joined with an elastic adhesive,

the projection includes a hook portion to restrict separation of the first member and the second member, and

a dimensional allowance is defined between the projection and groove.

2. The housing according to claim 1, wherein the first member is mounted to a device defining an air passage therein.

3. The housing according to claim 2, wherein the device is a module for introducing intake air to the air passage.

4. The housing according to claim 2, wherein the device includes an air cleaner through which air flows.

5. The housing according to claim 2, wherein the first member is arranged adjacent to the air passage.

6. The housing according to claim 2, wherein the air passage is located between the first member and an engine.

7. The housing according to claim 2, wherein the first member is arranged without exposing to the outside of the device.

8. The housing according to claim 2, wherein the first member includes a leg portion that protrudes from the first member to the air passage.

9. The housing according to claim 2, wherein the first member includes a connector and a connector cable for the electronic control unit, and the first member is mounted such tat at least one of the connector and the connector cable is adjacent to the air passage.

12. The housing according to claim 1, wherein:

the electronic control unit further includes an electronic circuit board, which is housed in the housing, and an electronic component, which is disposed on the electronic circuit board,

the electronic component generates heat when activated,

the housing is mounted to an air intake module, which introduces air into the vehicle engine,

the air intake module includes an air passage therein through which air flows and an opening, which partially opens the air passage,

the housing is mounted on the opening of the air intake module in a manner such that said metal case covers said opening to close said opening and form said air passage.

10. An electronic control unit mounted on a casing of an air intake module in an engine compartment comprising:

a housing formed of a resin cover and a metal case, the metal case having one of a square-shape and a rectangular-shape;

an electronic circuit board housed in said housing; and

an electronic component disposed on said electronic circuit board that generates heat when activated;

wherein

the casing of said air intake module has an air passage therein through which air flows toward the vehicle engine and an opening which partially opens the air passage,

the opening has a shape corresponding to the shape of the metal case,

said housing is mounted on said opening of said casing in a manner such that said metal case covers said opening to close said opening and form said air passage,

the casing of the air intake module has a first wall forming the air passage therein, the first wall further forms a recessed portion partially depressed from the first wall, and the opening is formed in the recessed portion, and

the housing is installed in the recessed portion such that the metal case closes the opening.

11. The electronic control unit of claim 10, wherein said opening of said air intake module is formed at an inlet portion thereof.

13. The electronic control unit according to claim 10, wherein

the housing is installed in the recessed portion such that a wall of the housing which is opposed to the metal case forms a continuous surface with the first wall of the casing.

14. The electronic control unit according to claim 10, wherein

the casing has a second wall that is perpendicular to the first wall and farms the recessed portion, and

the housing contacts with the second wall of the casing at a side wall thereof.

15. The electronic control unit according to claim 10 wherein

the casing of the air intake module has a air inlet portion through which air is introduced into the air passage, and

the housing is arranged such that the metal case is substantially parallel to an axis of the air inlet portion at a position close to the air inlet portion.