Leak-detecting check valve, and leak-detection alarm system that uses said check valve

• US 7,114,516 B2
• Filed: 10/14/2003
• Issued: 10/03/2006
• Est. Priority Date: 10/15/2002
• Status: Expired due to Fees

• Current Assignee: Takasago Engineering Co., Ltd.
• Original Assignee: Takasago Engineering Co., Ltd.
• Inventors: Ito, Nobuo
• Primary Examiner(s): Rivell, John
• Application Number:
  US10/683,264
• Publication Number:
  US 20050087234A1
• Time in Patent Office: 1,085 Days
• Field of Search: 137/487.5, 137/512.2, 137/554, 137/624.11, 73/405.R
• US Class Current: 137/487.5
• CPC Class Codes: F16K 15/066 with a plurality of valve members
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: F17D 5/06 using electric or acoustic means
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve
• CPC Class Codes: Y10T 137/7841 One valve carries head and seat for second valve
• CPC Class Codes: Y10T 137/8242 Electrical
• CPC Class Codes: Y10T 137/86389 Programmer or timer

Abstract

One object of the present invention is to monitor water pipes regularly and to detect water leaks by using basic equipment and to provide a device that generates an alarm when a leak occurs. The present invention responds not only to minor leaks that occur naturally because, for instance, a water pipe is decrepit, but also responds to human-caused leaks, such as those that occur because a person forgets to turn off a water faucet or because of the failure of equipment such as a hot-water heater. The present invention is a leak-detection alarm system that is composed of two main parts: (1) a leak-detecting check valve that detects movements of a movable device that makes the same movement as the valve element of a check valve that is attached to a water pipe and performs switching, and that transmits as detection signals the movement of valve elements, and (2) a signal-processing device that analyzes detection signals transmitted by the leak-detecting check valve and actuates a leak-detection alarm. The leak-detecting check valve has a main valve and an ancillary valve. The main valve operates in response to a high rate of flow of fluid through the pipe, such as occurs when there is a large leak that corresponds to said human-cause leaks, and the ancillary valve operates in response to low rate of flow of fluid through a pipe, such as occurs when there is a small leak that occurs naturally.

Claims

1. A leak-detecting check valve that is characterized by being equipped with

a valve casing that sets the circumference of a cylindrically shaped fluid channel;

a main-valve sheet that is installed inside said valve casing;

a main valve that has a large fluid-channel opening and that is equipped at its center with an ancillary-valve sheet, and that also is elastically energized toward the water-inlet side of said fluid channel and against said main-valve sheet by a main-valve spring;

an ancillary valve that has a narrow fluid-channel opening, and that is elastically energized toward the water-inlet side of said fluid channel and against said ancillary-valve sheet by an ancillary-valve spring;

a movable device that is installed nearer to the water-outlet side of said fluid channel than are said main valve and said ancillary valve, and moves in said fluid channel in conjunction with the movement of said main valve or said ancillary valve, as is the case; and

a sensor that is implanted inside a valve casing on the water-outlet side of said fluid channel such that said sensor faces said fluid channel, so that said sensor senses said movable device when it moves to a specified location, thereby entering an area where sensing is possible, and transmits valve-movement-detection signals.

2. A leak-detecting check valve described in claim 1, wherein said valve casing is composed of a water-inlet side casing member that is linked to the water-inlet side of the pipe and that is equipped with said main valve sheet, and a water-outlet side casing member that is linked to the water-outlet side of the pipe, stores said main valve, said ancillary valve, and said movable device, and is equipped with a sensor, which is installed so as to face said fluid channel, and both of said casing members are linked to each other.

3. A leak-detecting check valve described in claim 1, wherein said ancillary-valve spring is constituted such that it elastically energizes said ancillary valve sheet toward the water-inlet side via said movable device.

4. A leak-detecting check valve described in claim 1, wherein said sensor is composed of a proximity switch that performs switching in response to the approach of said movable device.

5. A leak-detection alarm system that uses said leak-detecting check valve described in claim 1, and is equipped with a signal-processing device that processes detection signals from the sensor of said leak-detecting check valve, wherein said signal-processing device is equipped with a first discriminate circuit, which detects the opening/closing of said main valve or said ancillary valve, and a second discriminate circuit, which measures the duration of the opening/closing of said main valve or said ancillary valve, generating leak-detection alarm signals that result from the functioning of said discriminate circuits.

6. A leak-detection alarm system described in claim 5, wherein said leak-detection alarm system is constituted such that said leak-detection alarm signals actuate said leak-detection alarm system.

7. A leak-detection alarm system described in claim 5, wherein said leak-detection alarm system is equipped with a control device that opens/closes a main switching valve that is located on the water-inlet side of said leak-detecting check valve.