Catheter with flexible tip and shape retention

• US 7,115,134 B2
• Filed: 07/22/2002
• Issued: 10/03/2006
• Est. Priority Date: 07/22/2002
• Status: Active Grant

• Current Assignee: Chambers Technology LLC
• Original Assignee: Chambers Technology LLC
• Inventors: Chambers, Jeffrey W.
• Primary Examiner(s): RODRIGUEZ, CRIS LOIREN
• Application Number:
  US10/064,498
• Publication Number:
  US 20040015151A1
• Time in Patent Office: 1,534 Days
• Field of Search: 604523-533, 604/264, 604/508, 604/507, 604/510, 604/103.09, 604/544, 604/910, 623/1.11, 623/1.42, 606/108
• US Class Current: 606/108
• CPC Class Codes: A61M 2025/0063 having means, e.g. stylets, mandrils, rods or wires to reinforce or adjust temporarily the stiffness, column strength or pushability of catheters which are already inserted into the human body
• CPC Class Codes: A61M 2025/09075 having a core without a coil possibly combined with a sheath
• CPC Class Codes: A61M 2025/09116 Design of handles or shafts or gripping surfaces thereof for manipulating guide wires
• CPC Class Codes: A61M 2025/0915 having features for changing the stiffness
• CPC Class Codes: A61M 2210/125 Heart
• CPC Class Codes: A61M 25/0041 pre-formed, e.g. specially adapted to fit with the anatomy of body channels urethral catheters A61F2/04
• CPC Class Codes: A61M 25/0136 Handles therefor

Abstract

An improved apparatus and method to catheterize passages is disclosed. The present invention provides a catheter having a soft flexible pre-formed distal tip, that when used in combination with commercially available guidewires of variable stiffness, results in the ability to control the direction and angle of wire advancement allowing cannulation of body passages, including those that arise at acute angles. The catheter can have a longitudinal axis, a proximal section and a distal section having a soft flexible pre-formed tip having a curvature of ninety degrees or greater and shape retention. The catheter can have an inner wall that defines a lumen that runs along said longitudinal axis forming a single continuous tube, a reinforcement braid disposed over the inner wall, and an outside covering disposed over the reinforcement braid. A spacer can be added between said wall liner and said reinforcement braid in the proximal end.

Claims

1. A guide catheter for steering a guidewire from a first body passage to a second, branched body passage having a diameter of not more than 4 mm, the guide catheter comprising:

a catheter body defining a lumen; and

a reinforcement braid extending along the catheter body;

wherein the catheter defines;

a proximal section,

an intermediate section extending from the proximal section and defining a longitudinal axis,

a distal section extending from the intermediate section and forming a distal tip having an outer diameter sized for deployment within a body passage having a diameter of not more than 4 mm and capable of maintaining a curved shape relative to the longitudinal axis;

and further wherein the distal tip is characterized by a varying flexibility along a length thereof such that in the curved shape, the distal tip is configured to steer a guide wire from a first body passage to a second, branched body passage extending at an angle from the first body passage.

2. The guide catheter of claim 1, wherein:

the curved shape of the distal tip defines a curvature of ninety degrees or greater; and

the curved distal tip having

a flexibility to permit straightening of the curved distal tip by advancing the guidewire therethrough; and

shape retention memory to return to the original angle of curvature.

3. The catheter of claim 2, wherein the distal tip portion is more flexible than the intermediate section.

4. The catheter of claim 2, wherein an amount of curvature of the curved distal tip can be controlled by a variable stiffness guidewire.

5. The catheter of claim 2, wherein the distal tip is formed of fused nylon.

6. The catheter of claim 2, wherein the distal tip is formed of plastic.

7. The catheter of claim 2, wherein the distal tip is formed of polyurethane.

8. The catheter of claim 2, wherein the distal tip includes a wire having shape memory characteristics.

9. The catheter of claim 2, wherein the proximal section includes a double braided metal member.

10. The guide catheter of claim 2, wherein the catheter is configured to independently maintain the curved shape at the distal tip.

11. The guide catheter of claim 1, wherein the catheter is configured such that a spatial orientation of the distal section, in the curved shape, can be altered by rotating the proximal section.

12. The guide catheter of claim 1, wherein the lumen at the distal section has a diameter appropriate for steering a guidewire having a diameter of approximately 0.014 inch.

13. The guide catheter of claim 1, wherein the lumen at the distal section has a diameter of approximately 0.017 inch.

14. The guide catheter of claim 1, wherein an outer diameter of the distal section is approximately 0.029 inch.

15. A catheter for use in combination with a variable stiffness guidewire, comprising:

a longitudinal axis, a proximal section and a distal section;

said distal section comprising a soft flexible pre-formed curved portion in its distal end having a curvature of ninety degrees or greater and exhibiting varying flexibility along a length thereof and shape retention properties;

said catheter having

an inner wall that defines a lumen that runs along said longitudinal axis forming a single continuous tube, a reinforcement braid disposed over said inner wall, and

an outside covering disposed over said reinforcement braid;

said catheter proximal end further comprising a spacer disposed between said wall liner and said reinforcement braid; and

said reinforcement braid doubled over the proximately two-thirds of the catheter.

16. A catheter for use with a variable stiffness guidewire with a pre-formed curved distal tip, comprising:

a catheter generally flexible to conform to vascular areas of a body,

said catheter extending from a proximal end to a distal end;

said catheter having a lumen therein, the lumen sized to receive a guidewire therein;

the distal tip rotatable to different orientations by rotations of the proximal end of the catheter; and

the distal tip having a pre-determined curvature in a natural state and characterized by a varying flexibility adapted to permit incremental bending of the distal tip by advancing the variable stiffness guidewire therethrough.

17. The catheter of claim 16, wherein the distal tip includes a first straight subsection extending from a distal-most end of the catheter and a pre-formed curved subsection extending immediately proximal from the first straight subsection, and further wherein a bending stiffness of the first straight subsection is different from a bending stiffness of the pre-formed curved subsection.

18. The catheter of claim 17, wherein the bending stiffness of the first straight subsection is greater than the bending stiffness of the pre-formed curved subsection.

19. The catheter of claim 17, wherein the distal tip further includes a second straight subsection extending immediately proximal from the pre-formed curved subsection, and further wherein a bending stiffness of the second straight subsection is different from the bending stiffness of the pre-formed curved subsection.

20. The catheter of claim 19, wherein the bending stiffness of the second straight subsection is greater than the bending stiffness of the pre-formed curved subsection.

21. The catheter of claim 20, wherein the bending stiffness of the first straight subsection is greater than the bending stiffness of the pre-formed curved subsection.