Tag having patterned circuit elements and a process for making same

• US 7,116,227 B2
• Filed: 11/24/2004
• Issued: 10/03/2006
• Est. Priority Date: 02/23/2004
• Status: Expired due to Fees

• Current Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Original Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Inventors: Cote, Andre, Eckstein, Eric
• Primary Examiner(s): TWEEL JR, JOHN ALEXANDER
• Application Number:
  US10/996,785
• Publication Number:
  US 20050184873A1
• Time in Patent Office: 678 Days
• Field of Search: 340/571, 340/572.1, 340/572.4, 340/572.8, 298/46, 295/921
• US Class Current: 340/571
• CPC Class Codes: G08B 13/2437 Tag layered structure, processes for making layered tags
• CPC Class Codes: G08B 13/244 Tag manufacturing, e.g. continuous manufacturing processes
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor
• CPC Class Codes: Y10T 29/49004 including measuring or testing of device or component part
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49155 Manufacturing circuit on or in base

Abstract

A tag having a substrate having a surface with a preformed first patterned adhesive disposed over the surface thereof and a first layer of electrically conductive material having a shape corresponding to a desired final pattern for a first electrically conductive trace secured to the surface of the substrate. The preformed first patterned adhesive corresponds to the desired final pattern. A second patterned adhesive is disposed over a portion of a surface area of the tag. An electrically conductive trace is disposed over the second patterned adhesive to adhere the second electrically conductive trace thereto. An electrical connection is provided for electrically coupling portions of the first and second electrically conductive traces to form a tag circuit. The tag circuit can be an LC resonant circuit. The preformed first patterned adhesive can be a flexographic printed layer.

Claims

1. A tag arranged to reflect electromagnetic energy for the purpose of indicating the presence of said tag, said tag comprising a substrate having a surface, comprising:

a. a preformed first patterned adhesive disposed over said surface of said substrate;

b. a first layer of electrically conductive material having a shape corresponding to a desired final pattern for a first electrically conductive trace secured to said surface of said substrate by said preformed first patterned adhesive wherein said preformed first patterned adhesive corresponds to said desired final pattern;

c. a second patterned adhesive disposed over a portion of a surface area of said tag, said surface area comprising said surface and said first electrically conductive trace;

d. a second electrically conductive trace disposed over said second patterned adhesive to adhere said second electrically conductive trace thereto; and

e. an electrical connection for electrically coupling portions of said first and second electrically conductive traces to form a tag circuit.

2. The tag of claim 1, wherein at least one of said first and second electrically conductive traces comprises an inductive element and wherein one of said first and second electrically conductive traces comprises a first plate of a capacitive element.

3. The tag of claim 2, wherein the other of said first and second electrically conductive traces comprises a second plate of said capacitive element.

4. The tag of claim 3, wherein said tag circuit comprises an LC resonant circuit.

5. The tag of claim 1, wherein said preformed first patterned adhesive is a flexographic printed layer.

6. The tag of claim 1, wherein said second patterned adhesive is a flexographic printed layer.

7. The tag of claim 1, wherein said preformed first patterned adhesive is a flexographic printed layer and said second patterned adhesive is a flexographic-printed layer.

8. The tag of claim 1, wherein said first electrically conductive trace is formed from a first sheet of conductive material applied to said preformed first patterned adhesive.

9. The tag of claim 1, wherein said second electrically conductive trace is formed from a second sheet of conductive material applied to said second patterned adhesive.

10. The tag of claim 1, wherein said first electrically conductive trace is formed from a first sheet of conductive material applied to said preformed first patterned adhesive and said second electrically conductive trace is formed from a second sheet of conductive material applied to said second patterned adhesive.

11. The tag of claim 8, wherein said first sheet of conductive material is formed into the shape of said preformed first patterned adhesive.

12. The tag of claim 9, wherein said second sheet of conductive material is formed into the shape of said second patterned adhesive.

13. The tag of claim 10, wherein said first sheet of conductive material is formed into the shape of said preformed first patterned adhesive and said second sheet of conductive material is die cut in the shape of said second patterned adhesive.

14. The tag of claim 1, wherein at least one of said first and second electrically conductive traces comprises a coating of dielectric material.

15. The tag of claim 14, wherein said coating of dielectric material comprises a flood coated dielectric layer.

16. The tag of claim 14, wherein said coating of dielectric material is disposed between said first and said second electrically conductive traces to form a capacitive element.

17. The tag of claim 1, wherein said substrate comprises a non-polymeric material.

18. The tag of claim 17, wherein said substrate comprises paper.

19. The tag of claim 1, wherein said first and second electrically conductive traces are of substantially the same shape.

20. The tag of claim 1, wherein said tag is arranged to be deactivated by the application of energy thereto.

21. The tag of claim 20, further comprising a weakened area between said first and second electrically conductive traces, said weakened area having a reduced breakdown voltage for permitting deactivation of said resonant tag.

22. A tag fabrication system for fabricating the tag of claim 1, said tag and an item processing system for performing a process on an item wherein said tag fabrication system and said item processing system are integrated to form an integrated surface processing system.

23. The tag of claim 22, wherein an operation of said tag fabrication system is performed prior to performing an operation of said item processing system.

24. The tag of claim 22, wherein an operation of said item processing system is performed prior to performing an operation of said tag fabrication system.

25. The tag of claim 22, wherein at least one of said tag fabrication system and said item processing system comprises a printing system.

26. The tag of claim 22, wherein said item processing system comprises a system for measuring a response signal to provide a measured response signal and adjusting an element disposed upon said substrate in accordance with said measured response signal to provide an adjusted element.

27. The tag of claim 26, wherein said adjusted element comprises an antenna.

28. The tag of claim 26, wherein said adjusted element comprises a capacitor.

29. The tag of claim 26, wherein said adjusted element comprises an inductor.

30. The tag of claim 22, including a counter for counting the number of occurrences of an event using said counter.

31. The tag of claim 30, comprising the further step of billing a customer in accordance with said counted number of occurrences.

32. The tag of claim 31, comprising the step of providing a volume discount to said customer in accordance with said counted number of occurrences.

33. The tag of claim 30, wherein said event comprises a fabrication of said tag.

34. The tag of claim 30, including an adhesive transfer device wherein said event comprises a movement of said adhesive transfer device.

35. The tag of claim 1, wherein said surface area of said tag is located substantially entirely on said first electrically conductive trace.

36. The tag of claim 1, wherein said surface area of said tag is located substantially entirely on said surface of said substrate.

37. The tag of claim 1, wherein an indicia marking is disposed on said substrate.

38. The tag of claim 37, wherein said indicia marking comprises a visible indicia marking.

39. The tag of claim 38, wherein said visible indicia marking comprises a human readable indicia marking.

40. The tag of claim 38, wherein said indicia marking comprises a computer readable indicia marking.

41. The tag of claim 38, wherein said indicia marking is applied to said substrate substantially contemporaneously with a fabricating of said tag.

42. A tag arranged to reflect electromagnetic energy for the purpose of indicating the presence of said tag, said tag comprising a substrate having a surface, comprising:

a. a first patterned adhesive disposed over said surface of said substrate, said first patterned adhesive having a shape corresponding to a desired final pattern for a first electrically conductive trace;

b. said first electrically conductive trace disposed over said first patterned adhesive to adhere to said first electrically conductive trace thereto;

c. a second patterned adhesive disposed over a portion of a surface area of said tag, said surface area comprising said surface and said first electrically conductive trace;

d. a second electrically conductive trace disposed over said second patterned adhesive to indirectly adhere said second electrically conductive trace to said first electrically conductive trace; and

e. an electrical connection for electrically coupling portions of said first and second electrically conductive traces to form a tag circuit.

43. The tag of claim 42, wherein at least one of said first and second electrically conductive traces comprises an inductive element and wherein one of said first and second electrically conductive traces comprises a first plate of a capacitive element.

44. The tag of claim 43, wherein the other of said first and second electrically conductive traces comprises a second plate of said capacitive element.

45. The tag of claim 44, wherein said tag circuit comprises an LC resonant circuit.

46. The tag of claim 42, wherein said first patterned adhesive is a flexographic printed layer.

47. The tag of claim 42, wherein said second patterned adhesive is a flexographic printed layer.

48. The tag of claim 42, wherein said first patterned adhesive is a flexographic printed layer and said second patterned adhesive is a flexographic printed layer.

49. The tag of claim 42, wherein said first electrically conductive trace is formed from a first sheet of conductive material applied to said first patterned adhesive.

50. The tag of claim 42, wherein said second electrically conductive trace is formed from a second sheet of conductive material applied to said second patterned adhesive.

51. The tag of claim 42, wherein said first electrically conductive trace is formed from a first sheet of conductive material applied to said first patterned adhesive and said second electrically conductive trace is formed from a second sheet of conductive material applied to said second patterned adhesive.

52. The tag of claim 49, wherein said first sheet of conductive material is formed into the shape of said first patterned adhesive.

53. The tag of claim 50, wherein said second sheet of conductive material is formed into the shape of said second patterned adhesive.

54. The tag of claim 51, wherein said first sheet of conductive material is formed into the shape of said first patterned adhesive and said second sheet of conductive material is die cut in the shape of said second patterned adhesive.

55. The tag of claim 42, wherein at least one of said first and second electrically conductive traces comprises a coating of dielectric material.

56. The tag of claim 55, wherein said coating of dielectric material comprises a flood coated dielectric layer.

57. The tag of claim 55, wherein said coating of dielectric material is disposed between said first and said second electrically conductive traces to form a capacitive element.

58. The tag of claim 42, wherein said substrate comprises a non-polymeric material.

59. The tag of claim 58, wherein said substrate comprises paper.

60. The tag of claim 42, wherein said first and second electrically conductive traces are of substantially the same shape.

61. The tag of claim 42, wherein said tag is arranged to be deactivated by the application of energy thereto.

62. The tag of claim 61, further comprising a weakened area between said first and second electrically conductive traces, said weakened area having a reduced breakdown voltage for permitting deactivation of said resonant tag.

63. The tag of claim 42, further comprising a tag fabrication system for fabricating said tag and an item processing system for performing a process on an item wherein said tag fabrication system and said item processing system are integrated to form an integrated surface processing system.

64. The tag of claim 63, comprising wherein an operation of said tag fabrication system is performed prior to performing an operation of said item processing system.

65. The tag of claim 63, wherein an operation of said item processing system is performed prior to performing an operation of said tag fabrication system.

66. The tag of claim 63, wherein at least one of said tag fabrication system and said item processing system comprises a printing system.

67. The tag of claim 63, wherein said item processing system comprises a system for measuring a response signal to provide a measured frequency response signal and adjusting an element disposed upon said substrate in accordance with said measured response signal to provide an adjusted element.

68. The tag of claim 67, wherein said adjusted element comprises an antenna.

69. The tag of claim 67, wherein said adjusted element comprises a capacitor.

70. The tag of claim 68, further comprising an integrated circuit.

71. The tag of claim 70, wherein said integrated circuit comprises a fuse.

72. The tag of claim 70, wherein said integrated circuit comprises a diode.

73. The tag of claim 70, wherein said integrated circuit comprises a driven circuit.

74. The tag of claim 63, including a counter for counting the number of occurrences of an event using said counter.

75. The tag of claim 74, comprising the further step of billing a customer in accordance with said counted number of occurrences.

76. The tag of claim 75, comprising the further step of providing a volume discount to said customer in accordance with said counted number of occurrences.

77. The tag of claim 74, wherein said event comprises a fabrication of said tag.

78. The tag of claim 74, including an adhesive transfer device wherein said event comprises a movement of said adhesive transfer device.

79. The tag of claim 42, wherein said area of said tag is located on said first electrically conductive trace.

80. The tag of claim 42, wherein said area of said tag is located on said surface of said substrate.

81. The tag of claim 42, wherein an indicia marking is disposed on said substrate.

82. The tag of claim 81, wherein said indicia marking comprises a visible indicia marking.

83. The tag of claim 82, wherein said visible indicia marking comprises a human readable indicia marking.

84. The tag of claim 82, wherein said indicia marking comprises a computer readable indicia marking.

85. The tag of claim 82, wherein said indicia marking comprises a fiducial marking.

86. The tag of claim 81, wherein said indicia marking is disposed on said substrate substantially contemporaneously with a fabricating of said tag.

87. The tag of claim 61, further comprising an area formed by scratching a surface of one of said first and second electrically conductive traces.

88. The tag of claim 87, further comprising an area formed by scratching a further surface of said one of said first and second electrically conductive traces.