Powder discharging device and image forming apparatus using the same

• US 7,116,928 B2
• Filed: 12/18/2003
• Issued: 10/03/2006
• Est. Priority Date: 12/18/2002
• Status: Expired due to Fees

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Kasahara, Nobuo, Matsumoto, Junichi, Iwata, Nobuo, Muramatsu, Satoshi
• Primary Examiner(s): Brase, Sandra L.
• Application Number:
  US10/738,028
• Publication Number:
  US 20040179866A1
• Time in Patent Office: 1,020 Days
• Field of Search: 399/119, 399/120, 399/224, 399/258, 399/259, 399/260, 399/261, 399/262, 399/263, 222/DIG.1, 222/196, 222/200, 222/202, 222/203
• US Class Current: 399/258
• CPC Class Codes: G03G 15/0855 the concentration being measured by optical means
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0874 non-rigid containers, e.g. foldable cartridges, bags
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: G03G 2215/068 having a box like shape

Abstract

A powder discharging device of the present invention includes a powder container storing powder therein and including a bottom wall formed with an outlet at one end portion for discharging the powder vertically downward. A container moving device moves the powder container toward the above end portion and then generates an acceleration opposite in direction to the movement of the powder container in the powder container to thereby cause the powder to move toward the outlet. The maximum value of the acceleration is between 40 m/sec² and 200 m/sec² while a period of time for which the container moving device continuously generates an acceleration of 20 m/sec² or above is between 3 msec and 30 msec.

Claims

1. A powder discharging device comprising:

a powder container storing powder therein and including a bottom wall formed with an outlet at one end portion for discharging said powder vertically downward, said powder discharged via said outlet being replenished to a destination; and

container moving means for moving said powder container toward the one end portion and then generating an acceleration opposite in direction to a movement of said powder container in said powder container to thereby cause the powder in said powder container to move toward said outlet;

wherein a maximum value of the acceleration is between 40 m/sec² and 200 m/sec², wherein a period of time for which said container moving means continuously generates an acceleration of 20 m/sec² or above is between 3 msec and 30 msec.

2. The device as claimed in claim 1, wherein a member, including said powder container and moved by said container moving means, has a total weight of 0.3 kgf or above, but 2 kgf or below, and

wherein a speed variation of 0.1 m/sec or above, but 0.6 in/sec or below, occurs in said powder container when said container moving means is generating the acceleration in said powder container.

3. The device as claimed in claim 1, wherein said container moving means comprises reciprocating means for causing said powder container to move back and forth such that the movement toward the one end portion and generation of the acceleration repeatedly occur.

4. The device as claimed in claim 1, wherein said container moving means includes sudden stop means for causing said powder container moved to the one end portion to suddenly stop on hitting against said sudden stop means, said sudden stop means comprising a damper having a spring constant of 0.2 kg·

f/mm or above, but 2 kg·

f/mm or below.

5. The device as claimed in claim 4, wherein said damper is formed of rubber or gel whose hardness is between 0 and 20 in JIS (Japanese Industrial Standards)-A scale.

6. The device as claimed in claim 1, wherein said container moving means comprises sudden stop means for causing said powder container to suddenly stop by abutting against said powder container while moving in a direction opposite to a direction of the movement of said powder container, said sudden stop means comprising damper having a spring constant of 0.05 kg·

f/mm or above, but 1 kg·

f/mm or below.

7. The device as claimed in claim 6, wherein said damper is formed of rubber or gel whose hardness is between 0 and 20 in JIS (Japanese Industrial Standards)-A scale.

8. The device as claimed in claim 1, wherein at least the bottom wall of said powder container has rigidity high enough to prevent said bottom wall from deforming when subject to the deceleration while the other portion of said powder container is flexible enough to decrease in volume in accordance with a decrease in pressure in said toner container.

9. An image forming apparatus comprising:

a developing device configured to develop a latent image formed on an image carrier by depositing visible powder on said latent image; and

a powder discharging device for replenishing the powder to said developing device;

said powder discharging device comprising;

a powder container storing the powder therein and including a bottom wall formed with an outlet at one end portion for discharging said powder vertically downward, said powder discharged via said outlet being replenished to said developing device; and

container moving means for moving said powder container toward the one end portion and then generating an acceleration opposite in direction to a movement of said powder container in said powder container to thereby cause the powder in said powder container to move toward said outlet;

wherein a maximum value of the acceleration is between 40 m/sec² and 200 m/sec²,

wherein a period of time for which said container moving means continuously generates an acceleration of 20 m/sec² or above is between 3 msec and 30 msec.

10. The apparatus as claimed in claim 9, wherein the powder has a uniaxial breakdown stress of 15 g/cm² or below, as measured by a uniaxial breakdown stress measuring method.

11. A powder discharging device comprising:

a flexible powder container including a bottom wall formed with an outlet for discharging powder stored in said powder container and a rigid reinforcing plate affixed to an entirety of the bottom wall; and

shock applying means for applying a shock to said powder container to thereby cause the powder to move toward said outlet and be discharged via said outlet;

wherein the powder has a mean circularity of 0.94 or above, but 1.00 or below, as measured by a flow-type particle image measuring device.

12. The device as claimed in claim 11, wherein the mean circularity is 0.96 or above.

13. The device as claimed in claim 11, wherein the powder is produced by polymerization.

14. The device as claimed in claim 11, wherein said powder container comprises a deformable bag storing the powder and a reinforcing member affixed to a bottom of said bag.

15. A powder discharging device comprising:

a powder container including a bottom wall formed with an outlet for discharging powder stored in said powder container; and

shock applying means for applying a shock to said powder container to thereby cause the powder to move toward said outlet and be discharged via said outlet;

wherein the powder has a mean circularity of 0.94 or above, but 1.00 or below, as measured by a flow-type particle image measuring device,

wherein said shock applying means applies the shock to said powder container by generating, while causing said powder container to move together with support means supporting said powder container, a speed variation of 0.1 m/sec or above, but 0.6 m/sec or below, and

wherein said powder container and said support means have a total weight of 0.3 kgf or above, but 2 kgf or below.

16. A powder discharging device comprising:

a flexible powder container storing powder therein and including a bottom wall formed with an outlet for discharging said powder and a rigid reinforcing plate affixed to an entirety of the bottom wall; and

shock applying means for applying a shock to said powder container to thereby cause the powder in said powder container to move toward said outlet and be discharged via said outlet;

wherein the powder has a mean circularity of 0.94 or above, but 1.00 or below, as measured by a flow-type particle image measuring device.

17. An image forming apparatus comprising:

a toner discharging device configured to discharge a powdery toner; and

toner image forming means for forming a toner image with the toner discharged from said toner discharging device;

said toner discharging device comprising;

a flexible toner container including a bottom wall formed with an outlet for discharging the toner stored in said toner container and a rigid reinforcing plate affixed to an entirety of the bottom wall; and

shock applying means for applying a shock to said toner container to thereby cause the toner to move toward said outlet and be discharged via said outlet;

wherein the toner has a mean circularity of 0.94 or above, but 1.00 or below, as measured by a flow-type particle image measuring device.

18. An image forming apparatus comprising:

a toner discharging device configured to discharge a powdery toner; and

toner image forming means for forming a toner image with the toner discharged from said toner discharging device;

said toner discharging device comprising;

a flexible toner container storing the toner therein and including a bottom wall formed with an outlet for discharging said toner and a rigid reinforcing plate affixed to an entirety of the bottom wall; and

shock applying means for applying a shock to said toner container to thereby cause the toner in said toner container to move toward said outlet and be discharged via said outlet;

wherein the toner has a mean circularity of 0.94 or above, but 1.00 or below, as measured by a flow-type particle image measuring device.

19. A powder discharging device comprising:

a powder container storing powder therein and including a bottom wall formed with an outlet for discharging said powder;

shock applying means for applying a shock to said powder container to thereby cause the powder in said powder container to move toward said outlet and be discharged via said outlet; and

an agitating member configured to agitate the powder in interlocked relation to said shock applying means.

20. The device as claimed in claim 19, wherein said agitating member is formed integrally with a mouth portion of said outlet.

21. The device as claimed in claim 19, wherein said agitating member is supported by an elastic member.

22. The device as claimed in claim 19, wherein said agitating member is supported at an outside of said powder container and includes an agitating portion protruding into said powder container via said outlet.

23. The device as claimed in claim 22, wherein said agitating member includes means that selectively moves into or out of said toner container via said outlet.

24. The device as claimed in claim 19, wherein said powder container comprises a deformable bag storing the powder and a reinforcing member affixed to a bottom of said bag.

25. An image forming apparatus comprising:

a toner discharging device configured to discharge a powdery toner; and

toner image forming means for forming a toner image with the toner discharged from said toner discharging device;

said toner discharging device comprising;

a toner container storing the toner therein and including a bottom wall formed with an outlet for discharging said toner;

shock applying means for applying a shock to said toner container to thereby cause the toner in said toner container to move toward said outlet and be discharged via said outlet; and

an agitating member configured to agitate the toner in interlocked relation to said shock applying means.