Strategy for fueling a diesel engine by selective use of fueling maps to provide HCCI+RVT, HCCI+IVC, HCCI+IVC+EVC, and CD+RVT combustion modes

• US 7,121,255 B2
• Filed: 05/31/2005
• Issued: 10/17/2006
• Est. Priority Date: 06/23/2004
• Status: Expired due to Fees

• Current Assignee: International Engine Intellectual Property Company, LLC (Volkswagen AG)
• Original Assignee: International Engine Intellectual Property Company, LLC (Volkswagen AG)
• Inventors: Sullivan, Dennis Kelly, Liu, Zhengbai, Wei, Puning
• Primary Examiner(s): Gimie, Mahmoud
• Application Number:
  US11/140,627
• Publication Number:
  US 20050288846A1
• Time in Patent Office: 504 Days
• Field of Search: 123/299, 123/300, 123/301, 123/305, 123/295, 123/681, 123/90.15, 123/304, 123/436
• US Class Current: 123/305
• CPC Class Codes: F02B 1/12 with compression ignition with fuel-air charge ignited by compression ignition of an additional fuel F02B7/00
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02D 13/0234 changing the valve timing only
• CPC Class Codes: F02D 13/0269 Controlling the valves to perform a Miller-Atkinson cycle
• CPC Class Codes: F02D 15/04 by alteration of volume of compression space without changing piston stroke
• CPC Class Codes: F02D 2041/001 for engines with variable valve actuation
• CPC Class Codes: F02D 41/3035 a mode being the premixed charge compression-ignition mode
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A compression ignition engine (60) has a control system (66) for processing data, one or more combustion chambers (62), and fuel injectors (64) for injecting fuel into the chambers. The control system controls fueling by processing engine speed and load, to select one of four fueling modes (HCCI+RVT, HCCI+IVC, HCCI+IVC+EVC, and CD+RVT) for operating the engine (FIG. 5). When HCCI+RVT mode is selected, intake valves operate with regular valve timing (RVT), and the engine is fueled to cause homogeneous-charge compression-ignition (HCCI) combustion. When HCCI+IVC mode or HCCI+IVC+EVC mode is selected, intake valve timing is changed relative to RVT, and the engine is fueled to cause HCCI combustion. When the processing selects the CD+RVT mode, the intake valves operate with RVT, and the engine is fueled to cause CD combustion. In HCCI+IVC+EVC mode, exhaust valve closing is retarded relative to its timing in HCCI+IVC mode to reduce cylinder pressure and temperature.

Claims

1. A method of operating a compression ignition engine comprising:

processing certain data to select one of plural fueling modes for operating the engine, and

a) when the result of the processing selects a first fueling mode, fueling one or more combustion chambers to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle,

b) when the result of the processing selects a second fueling mode, reducing the effective compression ratio for each such combustion chamber from the effective compression ratio used during the first fueling mode, fueling each such combustion chamber to create a substantially homogeneous air-fuel charge within each such combustion chamber and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle,

c) when the result of the processing selects a third fueling mode, reducing the effective compression ratio for each such combustion chamber from the effective compression ratio used during the first fueling mode, fueling each such combustion chamber to create a substantially homogeneous air-fuel charge within each such combustion chamber, compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and retarding the timing of exhaust valve closing relative to the timing of exhaust valve closing during the second fueling mode, and

d) when the result of the processing selects a fourth fueling mode, fueling each such combustion chamber by introducing fuel at a time during the engine cycle when air in the corresponding combustion chamber has been compressed sufficiently to cause the fuel to combust as it is being introduced.

2. A method as set forth in claim 1 wherein the step of processing certain data to select one of plural fueling modes for operating the engine comprises

processing data indicative of engine load.

3. A method as set forth in claim 2 wherein the step of processing certain data to select one of plural fueling modes for operating the engine comprises

processing data indicative of engine speed.

4. A method as set forth in claim 1 wherein in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, step a) occurs at engine speeds and loads within a first zone of the graph that bounds the origin, step b) occurs at engine speeds and loads within a second zone that bounds the first zone, step c) occurs at engine speeds and loads within a third zone that bounds the second zone, and step d) occurs at engine speed and loads within a fourth zone that bounds the third zone.

5. A method as set forth in claim 1 wherein in both steps b) and c), reducing the effective compression ratio for each such combustion chamber from the effective compression ratio used during the first fueling mode comprises retarding the timing of intake valve closing relative to the timing of intake valve closing during the first fueling mode.

6. A compression ignition engine comprising:

a control system for processing data;

one or more combustion chambers; and

a fueling system for injecting fuel into the one or more combustion chambers;

wherein the control system controls the fueling system using a result of the processing of certain data by the control system to select one of plural fueling modes for operating the engine such that a) when the result of the processing selects a first fueling mode, one or more combustion chambers are fueled to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and each such charge is compressed to auto-ignition without the introduction of any additional fuel after auto-ignition during that corresponding engine cycle, b) when the result of the processing selects a second fueling mode, the effective compression ratio for each such combustion chamber is reduced from the effective compression ratio used during the first fueling mode, and each such combustion chamber is fueled to create within each such combustion chamber a substantially homogeneous air-fuel charge that is compressed to auto-ignition without the introduction of any additional fuel after auto-ignition during that corresponding engine cycle, c) when the result of the processing selects a third fueling mode, the effective compression ratio for each such combustion chamber is reduced from the effective compression ratio used during the first fueling mode, each such combustion chamber is fueled to create within each such combustion chamber a substantially homogeneous air-fuel charge that is compressed to auto-ignition without the introduction of any additional fuel after auto-ignition during that corresponding engine cycle, and the timing of exhaust valve closing is retarded relative to the timing of exhaust valve closing during the second fueling mode, and d) when the result of the processing selects a fourth fueling mode, each such combustion chamber is fueled by the introduction of fuel at a time during the engine cycle when air in the corresponding combustion chamber has been compressed sufficiently to cause the fuel to combust as it is being introduced.

7. An engine as set forth in claim 6 wherein the certain data comprises data indicative of engine load.

8. An engine as set forth in claim 7 wherein the certain data comprises data indicative of engine speed.

9. An engine as set forth in claim 6 wherein in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, the first fueling mode occurs at engine speeds and loads within a first zone of the graph that bounds the origin, the second fueling mode occurs at engine speeds and loads within a second zone that bounds the first zone, the third fueling mode occurs at engine speeds and loads within a third zone that bounds the second zone, and the fourth fueling mode occurs at engine speed and loads within a fourth zone that bounds the third zone.

10. An engine as set forth in claim 6 wherein the control system controls intake valve timing such that during the second and third modes, intake valve closing is retarded relative to intake valve timing used during the first mode.

11. A method of operating a compression ignition engine to extend the load/speed range over which HCCI combustion occurs, the method comprising:

a) over a relatively lower speed/load range, fueling one or more combustion chambers to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and

b) over a relatively higher speed/load range, decreasing the effective compression ratio of each such combustion chamber and fueling each such combustion chamber with increased fueling to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle, compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and retarding the timing of exhaust valve closing relative to the timing of exhaust valve closing in the relatively lower speed/load range.

12. A method as set forth in claim 11 wherein the effective compression ratio is reduced by operating a variable valve timing mechanism to delay the time of intake valve closing.

13. A compression ignition engine comprising:

a control system for processing data;

one or more combustion chambers; and

a fueling system for injecting fuel into the one or more combustion chambers;

wherein the control system controls the fueling system to extend the load/speed range over which HCCI combustion occurs by

a) fueling one or more combustion chambers over a relatively lower speed/load range to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and

b) decreasing the effective compression ratio of each such combustion chamber and fueling each such combustion chamber with increased fueling over a relatively higher speed/load range to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle, compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and retarding the timing of exhaust valve closing relative to the timing of exhaust valve closing in the relatively lower speed/load range.

14. An engine as set forth in claim 13 further including a variable valve timing mechanism for controlling the timing of operation of intake and exhaust valves for the combustion chambers, and wherein the control system further controls the variable valve timing mechanism to decrease the effective compression ratio for each such combustion chamber by delaying the time of intake valve closing and to retard the timing of exhaust valve closing relative to the timing of exhaust valve closing used in the relatively lower speed/load range.