Probe isolation seal pad

• US 7,121,338 B2
• Filed: 01/27/2004
• Issued: 10/17/2006
• Est. Priority Date: 01/27/2004
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Chang, Chi-Huang, van Zuilekom, Anthony Herman
• Primary Examiner(s): NEUDER, WILLIAM P
• Application Number:
  US10/765,622
• Publication Number:
  US 20050161218A1
• Time in Patent Office: 994 Days
• Field of Search: 166/264, 166/100, 731/522.4, 731/522.6
• US Class Current: 166/264
• CPC Class Codes: E21B 33/1216 Anti-extrusion means, e.g. means to prevent cold flow of rubber packing
• CPC Class Codes: E21B 49/10 using side-wall fluid samplers or testers

Abstract

A seal pad comprising a base plate and an expandable material engaged with the base plate. The expandable material comprises an outer surface where a portion of the outer surface is used to form a seal against a borehole wall. A portion of the outer surface of the expandable material is expanded during the sealing against the borehole wall. The seal pad also comprises a retainer for controlling the expansion of the expandable material. The retainer controls the expansion of the expandable material by engaging at least a portion of the outer surface of the expandable material. Thus when the seal is formed by expanding the expandable material, at least a portion of the expandable material is contained by the retainer.

Claims

1. A seal pad for sealing against a borehole wall comprising:

a base plate;

an expandable material engaged with the base plate; and

a retainer configured to retain at least a portion of the expandable material that is expanded when sealed against the borehole wall in a lateral plane of expansion of the expandable material.

2. The seal pad of claim 1 where the retainer is configured to laterally retain the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

3. The seal pad of claim 1 where the retainer further comprises an expansion cavity, at least a portion of the expandable material being expanded into the cavity when sealed against the borehole wall.

4. The seal pad of claim 3 where the expansion cavity is located around the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

5. The seal pad of claim 1 where the retainer is integrated with the base plate.

6. The seal pad of claim 5 where the retainer comprises a rib on at least a portion of the base plate.

7. The seal pad of claim 1 where the retainer comprises a surface around the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

8. The seal pad of claim 1 where the expandable material comprises an elastomeric material.

9. The seal pad of claim 1 where the expandable material comprises rubber.

10. The seal pad of claim 1 where the expandable material comprises Teflon.

11. A method of forming a seal against a borehole wall comprising:

sealingly engaging the borehole wall with at least a portion of an expandable material engaged with a base plate, at least a portion of the expandable material expanding during engagement of the borehole wall; and

retaining the expansion of at least a portion of the expandable material in a lateral plane of expansion with a retainer.

12. The method of claim 11 further comprising retaining the entire perimeter of the expandable material in a lateral plane of expansion with the retainer.

13. The method of claim 11 further comprising expanding at least a portion of the expandable material into a retainer expansion cavity when engaging the borehole wall.

14. The method of claim 13 further comprising expanding the expandable material into the expansion cavity around the entire perimeter of the expandable material in a lateral plane of expansion.

38. The method of claim 11 where the expandable material comprises an elastomeric material.

39. The method of claim 11 where the expandable material comprises rubber.

40. The method of claim 11 where the expandable material comprises Teflon.

15. A formation tester for engaging the wall of a borehole comprising:

a body;

an extendable test probe assembly comprising;

a seal pad comprising;

a base plate;

an expandable material engaged with the base plate

a retainer configured to retain at least a portion of the expandable material that is expanded when sealed against the borehole wall in a lateral plane of expansion of the expandable material; and

a bore through the base plate and seal pad; and

a cylinder comprising a flow path in fluid communication with the formation through the seal pad bore;

a fluid sample collection reservoir in fluid communication with the test probe cylinder flow path; and

a fluid transfer device configured to transfer formation fluid through the test probe cylinder flow path and into the fluid sample collection chamber.

16. The formation tester of claim 15 where the retainer is configured to laterally retain the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

17. The formation tester of claim 15 where the seal pad retainer further comprises an expansion cavity, at least a portion of the expandable material being expanded into the cavity when sealed against the borehole wall.

18. The formation tester of claim 17 where the seal pad expansion cavity is located around the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

19. The formation tester of claim 15 where the seal pad retainer is integrated with the base plate.

20. The formation tester of claim 19 where the seal pad retainer comprises a rib on at least a portion of the base plate.

21. The formation tester of claim 15 where the seal pad retainer comprises a surface around the entire perimeter of the expandable material in a lateral plane of expansion of the expandable material when sealed against the borehole wall.

22. The formation tester of claim 15 where the seal pad expandable material comprises an elastomeric material.

23. The formation tester of claim 15 where the seal pad expandable material comprises rubber.

24. The formation tester of claim 15 where the seal pad expandable material comprises Teflon.

25. The formation tester of claim 15 further comprising a sensor for sensing a characteristic of the formation fluid sample.

26. The formation tester of claim 15 where the body is configured for being lowered into a borehole on a wireline.

27. The formation tester of claim 15 where the body is configured for being lowered into a borehole on a drill string.

28. The formation tester of claim 15 where the fluid transfer device comprises a fluid pump.

29. A method for collecting a formation fluid sample from the wall of a borehole comprising:

inserting a formation tester into the borehole, the formation tester comprising a body;

extending an extendable test probe assembly from the body into sealing contact with the borehole wall, the test probe assembly forming the seal with at least a portion of an expandable material engaged with a base plate, at least a portion of the expandable material expanding during engagement of the borehole wall;

retaining the expansion of at least a portion of the expandable material in a lateral plane of expansion with a retainer;

collecting a formation fluid sample through a test probe assembly cylinder in fluid contact with the formation through a bore in the seal pad, the test probe assembly cylinder comprising a flow path;

transferring the formation fluid sample with a fluid transfer device from the test probe assembly cylinder to a fluid sample collection chamber.

30. The method of claim 29 further comprising retaining the entire perimeter of the expandable material in a lateral plane of expansion with the retainer.

31. The method of claim 29 further comprising expanding at least a portion of the expandable material into a retainer expansion cavity when engaging the borehole wall.

32. The method of claim 31 further comprising expanding the expandable material into the expansion cavity around the entire perimeter of the expandable material in a lateral plane of expansion.

33. The method of claim 29 further comprising analyzing the formation sample for a characteristic of the formation fluid with a sensor.

34. The method of claim 29 further comprising inserting the formation tester into the borehole on a drill string while drilling the borehole.

35. The method of claim 34 further comprising ceasing the drilling while collecting the formation fluid sample, withdrawing the extendable test probe assembly into the formation tester body, and continuing to drill the borehole.

36. The method of claim 29 further comprising inserting the formation tester into the borehole on a wireline tool.

37. The method of claim 29 further comprising transmitting a signal indicating the sensed formation fluid characteristic through a telemetry system to the surface.

41. The method of claim 29 where the expandable material comprises an elastomeric material.

42. The method of claim 29 where the expandable material comprises rubber.

43. The method of claim 29 where the expandable material comprises Teflon.