Palm-size surgical stapler for single hand operation

• US 7,121,446 B2
• Filed: 12/13/2004
• Issued: 10/17/2006
• Est. Priority Date: 12/13/2004
• Status: Expired due to Fees

• Current Assignee: Niti Surgical Solutions Ltd.
• Original Assignee: NITI Medical Technologies Limited
• Inventors: Perle, Amir, Arad, Michael, Harari, Boaz, Katzman, Oded, Greenberg, Yaakov
• Primary Examiner(s): Rada, Rinaldi I.
• Assistant Examiner(s): Nash, Brian
• Application Number:
  US11/010,866
• Publication Number:
  US 20060124689A1
• Time in Patent Office: 673 Days
• Field of Search: 227/176.1, 227/19, 227/175.4, 227/181.1, 227/180.1, 606/139, 606/144
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/2922 toggle linkages
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length

Abstract

Palm-size staplers for surgical procedures are proposed. The staplers include cartridge and slider assemblies with the cartridge assembly containing staples. As the slider assembly advances step-wise incrementally it provides a staple ejection force causing ejection of staples. Optionally a blade element may be included for cutting. An anvil member is operable in closed and open positions with respect to the cartridge assembly. When in a closed position, the anvil member holds a portion of tissue against the cartridge assembly, ejected staples passing through the held tissue. Actuation of the staplers is effected by a lever member. The staplers have a selector element which is used to select an operational mode of the stapler. A locking linking mechanism, when in its locked position, holds the anvil member adjacent to the cartridge assembly allowing closure of the staple to occur. The devices are intended for one hand use.

Claims

1. A palm-size stapler for hand-assisted laparoscopic and open surgery comprising:

a) a chassis member in which at least the following elements are supported;

i) a cartridge assembly for containing at least two rows of staples; and

ii) a slider assembly operative to slidably move along a predetermined path with respect to said cartridge assembly, thereby to provide a predetermined staple ejection force to cause the ejection of staples from said cartridge assembly, said slider assembly including;

at least one staple ejector element aligned with said at least two rows of staples for causing ejection of the staples;

b) an anvil member operable in closed and open positions with respect to said cartridge assembly and when in a closed position said anvil member is spaced from said cartridge assembly so as to hold a portion of tissue therebetween and to allow closure of staples ejected from said cartridge assembly in response to the predetermined staple ejection force provided by said slider assembly;

c) a lever member mounted to said chassis member pivotably movable with respect to said cartridge assembly;

d) at least one selector element disposed on said stapler, said at least one selector element operated while in the grip of a single hand of an operator, said at least one selector element selecting an operational mode of said stapler in response to operator selected positioning of said selector element; and

e) a locking linking mechanism operable in locked and unlocked positions and being in operative association with said anvil member and also with said at least one selector element, said mechanism being brought to its locked position when said lever member is brought down and presses on it, and when said linking mechanism is in its locked position said anvil member is brought to its closed position and held adjacent to said cartridge assembly

thereby to allow closure of staples in the portion of the tissue held between said cartridge assembly and said anvil member as said slider assembly advances step-wise incrementally ejecting staples into the tissue with each step.

2. A stapler according to claim 1 further including an incremental drive mechanism operative to selectably engage with and to provide a predetermined driving force to said slider assembly causing an incremental step-wise sliding motion thereof, said locking linking mechanism in its unlocked position and said incremental drive mechanism allowing for interruption of the operation of said device during surgery and repositioning of the tissue being stapled when said at least one selector element is brought to an operational mode wherein said lever member is operative to release said anvil member from its closed position.

3. A stapler according to claim 2, wherein said at least one selector element is operable to select at least one of a plurality of operative modes.

4. A stapler according to claim 3, wherein said at least one selector element is operable to select any of a first, second and third operative mode, wherein

a) in said first operative mode, said lever member is operative to move said anvil member into a position proximal to said cartridge assembly, thereby facilitating closure of staples ejected there against,

b) in said second operative mode, said lever member is operative to transform a squeezing force, applied repetitively thereto, into the predetermined driving force of said incremental drive mechanism so as to slidably move said slider assembly with an incremental stepped action in said predetermined path relative to said chassis member, thereby to provide the predetermined staple ejection force;

and

c) in said third operative mode, said lever member is operative to release said anvil member from its closed position, where said anvil member is proximate to said cartridge assembly, to its open position where said anvil member is distant from said cartridge assembly.

5. A stapler according to claim 2, further including a release mechanism comprising a guiding pin attached to said incremental drive mechanism riding in a groove having at least two legs positioned in said chassis member, said guiding pin riding in one leg of said at least two legs when said anvil member is in its closed position and held proximate to said cartridge assembly and riding in another leg of said at least two legs when said anvil member is in its open position and held distant from said cartridge assembly, said pin moving from one leg to another as said incremental drive mechanism is selectively engaged with said slider assembly.

6. A stapler according to claim 2, wherein said incremental drive mechanism is selected from a group of mechanisms consisting of a pusher-ratchet mechanism, a pulley mechanism and a gear mechanism.

7. A stapler according to claim 6, wherein said pusher-ratchet mechanism includes a pusher and a ratchet mechanism, said pusher positioned obliquely to said ratchet mechanism, said ratchet mechanism being part of said slider assembly.

8. A stapler according to claim 7, wherein said pusher is operatively associated with a slidable tooth rack so as to incrementally move said slider assembly of said stapler along a predetermined path in a stepped fashion.

9. A stapler according to claim 1, wherein said anvil member has proximal and distal surfaces with respect to said cartridge assembly and a plurality of recesses positioned on said proximal surface, said recesses in registration with staples in a cartridge in said cartridge assembly and configured to hold the staples in a planar configuration during and subsequent to crimping of the staples.

10. A stapler according to claim 9, wherein said recesses are funnel-shaped recesses each of said recesses having a rounded end and a wide end.

11. A stapler according to claim 10, wherein said recesses have at least one of the following characteristics when using staples of a given cross section formed from a wire with a given largest cross sectional dimension:

a) the wide end of the recess ranges in size from about three to about six times the largest cross sectional dimension of the wire from which the staples are formed; and

b) the rounded end of each of said recesses has a radius of curvature of from about half the largest cross sectional dimension to about the largest cross sectional dimension of the wire from which the staples are formed.

12. A stapler according to claim 11, wherein the wire has a circular cross section and the largest cross sectional dimension is a diameter of the wire.

13. A stapler according to claim 10, wherein each of said recesses has a bottom surface and an angle formed between said bottom surface and said proximal surface of the anvil ranges from about 0 to about 5 degrees.

14. A stapler according to claim 1, wherein said locking linking mechanism includes a plurality of links.

15. A stapler according to claim 14, wherein said locking linking mechanism locks when said plurality of links are in a substantially linear configuration.

16. A stapler according to claim 14, wherein said locking linking mechanism locks when said plurality of links are in an over center position.

17. A stapler according to claim 14, wherein said locking linking mechanism locks when said plurality of links are in an under center position.

18. A stapler according to claim 14, wherein said locking linking mechanism locks when held in place by a latch.

19. A stapler according to claim 1, further including a tab positioned on a link of said locking linking mechanism said tab preventing said pusher from engaging with said slider assembly.

20. A stapler according to claim 1, wherein said at least one selector element is disposed on said lever member.

21. A stapler according to claim 1, further including a blade element to provide a selective cutting action of the held portion of tissue, said blade element attached to said slider assembly.

22. A stapler according to claim 21, wherein said blade element advances step-wise incrementally cutting through the held portion of stapled tissue as said slider assembly advances step-wise incrementally.

23. A palm-size stapler for hand-assisted laparoscopic and open surgery comprising:

a) a chassis member in which at least one of the following elements are supported;

i) a cartridge assembly for containing at least two rows of staples; and

ii) a slider assembly operative to slidably move in a predetermined path with respect to said cartridge assembly, thereby to provide a predetermined staple ejection force to cause the ejection of staples from said cartridge assembly, said slider assembly including;

at least one staple ejector element aligned with said at least two rows of staples for causing ejection of the staples;

b) a lever member mounted to said chassis member pivotably movable with respect to said cartridge assembly;

c) at least one selector element disposed on said stapler, said at least one selector element operated while in the grip of a single hand of an operator, said at least one selector element selecting an operational mode of said stapler in response to operator selected positioning of said at least one selector elements;

d) an anvil member operable in closed and open positions with respect to said cartridge assembly and when in closed position said anvil member is spaced from said cartridge assembly so as to hold a portion of tissue being stapled therebetween, and to allow closure of staples ejected into the tissue from said cartridge assembly in response to the predetermined staple ejection force provided by said slider assembly; and

e) an incremental drive mechanism in operational association with said slider assembly, said drive mechanism operative to selectably engage with and to provide a predetermined driving force to said slider assembly causing an incremental step-wise sliding motion thereof, said incremental drive mechanism also allowing for interruption of the operation of said device during surgery and repositioning of the portion of tissue being stapled when said at least one selector element is brought to an operational mode wherein said lever member is operative to release said anvil member from its closest position.

24. A stapler according to claim 23, further including a locking linking mechanism operable in locked and unlocked positions and being in operative association with said anvil member and also with said at least one selector element, said locking linking mechanism being brought to its locked position when said lever member is brought down pressing on it, and when in its locked position said locking linking member holds said anvil member in its closed position proximate to said cartridge assembly.

25. A stapler according to claim 24, wherein said at least one selector element is operable to select at least one of a plurality of operative modes.

26. A stapler according to claim 25, wherein said at least one selector element is operable to select any of a first, second and third operative mode, wherein

a) in said first operative mode, said lever member is operative to move said anvil member into a position proximal to said cartridge assembly, thereby facilitating closure of staples ejected there against,

b) in said second operative mode, said lever member is operative to transform a squeezing force, applied repetitively thereto, into the predetermined driving force of said incremental drive mechanism so as to slidably move said slider assembly with an incremental stepped action in said predetermined path relative to said chassis member, thereby to provide the predetermined staple ejection force;

and

c) in said third operative mode, said lever member is operative to release said anvil member from its closed position, where said anvil member is proximate to said cartridge assembly, to its open position where said anvil member is distant from said cartridge assembly.

27. A stapler according to claim 24, wherein said locking linking mechanism includes a plurality of links.

28. A stapler according to claim 27, wherein said locking linking mechanism locks when said plurality of links are in a substantially linear configuration.

29. A stapler according to claim 27, wherein said locking linking mechanism locks when said plurality of links are in an over center position.

30. A stapler according to claim 27, wherein said locking linking mechanism locks when said plurality of links are in an under center position.

31. A stapler according to claim 27, wherein said locking linking mechanism locks when held in place by a latch.

32. A stapler according to claim 24, including a tab positioned on a link of said locking linking mechanism said tab preventing said pusher from engaging with said slider assembly.

33. A stapler according to claim 23, further including a release mechanism comprising a guiding pin attached to said incremental drive mechanism riding in a groove having at least two legs positioned in said chassis member, said guiding pin riding in one leg of said at least two legs when said anvil member is in its closed position and held proximate to said cartridge assembly and riding in another leg of said at least two legs when said anvil member is in its open position and held distant from said cartridge assembly, said pin moving from one leg to another as said incremental drive mechanism is selectively engaged with said slider assembly.

34. A stapler according to claim 23, wherein said incremental drive mechanism is selected from a group of mechanisms consisting of a pusher-ratchet mechanism, a pulley mechanism and a gear mechanism.

35. A stapler according to claim 34, wherein said pusher-ratchet mechanism includes a pusher and a ratchet mechanism, said pusher positioned obliquely to said ratchet mechanism, said ratchet mechanism being part of said slider assembly.

36. A stapler according to claim 35, wherein said pusher is operatively associated with a slidable tooth rack so as to incrementally move said slider assembly of said stapler along a predetermined path in a stepped fashion.

37. A stapler according to claim 23, wherein said anvil member has proximal and distal surfaces with respect to said cartridge assembly and a plurality of recesses positioned on said proximal surface, said recesses in registration with staples in a cartridge in said cartridge assembly and configured to hold the staples in a planar configuration during and subsequent to crimping of the staples.

38. A stapler according to claim 37, wherein said recesses are funnel-shaped recesses each of said recesses having a rounded end and a wide end.

39. A stapler according to claim 38, wherein said recesses have at least one of the following characteristics when using staples of a given cross section formed from a wire of a given largest cross sectional dimension:

a) the wide end of the recess ranges in size from about three to about six times the largest cross sectional dimension of the wire from which the staples are formed; and

b) the rounded end of each of said recesses has a radius of curvature of from about half the largest cross sectional dimension to about the largest cross sectional dimension of the wire from which the staples are formed.

40. A stapler according to claim 39, wherein the wire has a circular cross section and the largest cross sectional dimension is a diameter of the wire.

41. A stapler according to claim 38, wherein each of said recesses has a bottom surface and an angle formed between said bottom surface and said proximal surface of the anvil ranges from about 0 to about 5 degrees.

42. A stapler according to claim 23, wherein said at least one selector element is disposed on said lever member.

43. A stapler according to claim 23, further including a blade element to provide a selective cutting action of said held tissue, said blade element attached to said slider assembly.

44. A stapler according to claim 43, wherein said blade element advances step-wise incrementally culling through the held portion of stapled tissue as said slider assembly advances step-wise incrementally.