Absorbent article with flexible hinge

• US 7,122,713 B2
• Filed: 10/13/2004
• Issued: 10/17/2006
• Est. Priority Date: 09/09/2002
• Status: Active Grant

• Current Assignee: Unicharm Corporation
• Original Assignee: Unicharm Corporation
• Inventors: Tamura, Tatsuya, Mizutani, Satoshi, Suekane, Makoto, Komatsu, Shimpei
• Primary Examiner(s): Stephens, Jacqueline F.
• Application Number:
  US10/964,541
• Publication Number:
  US 20050085783A1
• Time in Patent Office: 734 Days
• Field of Search: 604/378, 604/380, 604/385.01, 604379-383
• US Class Current: 604/380
• CPC Class Codes: A61F 13/4704 having preferential bending zones, e.g. fold lines or grooves
• CPC Class Codes: A61F 13/47227 for interlabial use
• CPC Class Codes: A61F 13/4753 the barrier being not integral with the topsheet or backsheet

Abstract

Disclosed is an absorbent article including: a liquid-permeable topsheet on a skin surface; and a backsheet on a garment surface. First flexible hinges and second flexible hinges are formed to extend longitudinally of the absorbent article. The first flexible hinges are disposed symmetrically about a longitudinal centerline of the absorbent article to define a central absorbent portion having an absorbent layer therebetween. The second flexible hinges are disposed symmetrically about the longitudinal centerline and spaced outwardly apart from the first flexible hinges to define support portions between adjacent first and second flexible hinges and side portions outside the second flexible hinges. The first flexible hinges facilitate bending of the support portions from the central absorbent portion, and the second flexible hinges facilitate bending of the side portions from the support portions.

Claims

1. An absorbent article comprising:

a liquid-permeable topsheet on a skin surface; and

a backsheet on a garment surface,

wherein first flexible hinges and second flexible hinges are formed to extend longitudinally of the absorbent article, the first flexible hinges being disposed symmetrically about a longitudinal centerline of the absorbent article to define a central absorbent portion, the second flexible hinges being disposed symmetrically about the longitudinal centerline and spaced outwardly apart from the first flexible hinges to define support portions between adjacent first and second flexible hinges and side portions outside the second flexible hinges, the first flexible hinges facilitating bending of the support portions from the central absorbent portion, and the second flexible hinges facilitating bending of the side portions from the support portions,

wherein an absorbent layer is disposed between the topsheet and the backsheet in both the central absorbent portion and the support portions, the absorbent layer having a higher basis weight in the central absorbent portion than in the support portions, so that when no external force is exerted on the absorbent article, the support portions, as well as the first and second flexible hinges, are located below a midpoint of thickness of the central absorbent portion.

2. An absorbent article as set forth in claim 1, wherein when a compressive force toward the longitudinal centerline is exerted on the individual second flexible hinges, the individual support portions are displaced to have the first flexible hinge higher than the second flexible hinge, thereby lifting up the central absorbent portion.

3. An absorbent article as set forth in claim 1, wherein the individual support portions have a reinforcing member whose density is higher than that of the absorbent layer in the central absorbent portion.

4. An absorbent article as set forth in claim 1, wherein when a compressive force toward the longitudinal centerline is exerted on the individual second flexible hinges, the central absorbent portion and the support portions are deformed so that the individual first flexible hinges get under the absorbent layer provided in the central absorbent portion.

5. An absorbent article as set forth in claim 1, wherein the support portions approach each other the nearest at a lateral reference line of the absorbent article, and gradually go away from the longitudinal centerline as they extend away from the lateral reference line toward longitudinally opposed ends of the absorbent article.

6. An absorbent article as set forth in claim 1, wherein the individual support portions are in the shape of a line curved toward the centerline.

7. An absorbent article as set forth in claim 1, wherein the individual support portions have a portion of constant width, over which the first and second flexible hinges are spaced a constant distance apart from each other.

8. An absorbent article as set forth in claim 1, wherein the absorbent layer extends over the central absorbent portion, across the support portions, to the side portions.

9. An absorbent article as set forth in claim 8, wherein the first and second flexible hinges are formed by compressing the absorbent layer.

10. An absorbent article as set forth in claim 8, wherein the individual support portions have a width of 5 to 15 mm, in which the absorbent layer is compressed, so that a boundary line between the support portion and the central absorbent portion functions as the first flexible hinge while a boundary line between the support portion and the side portion functions as the second flexible hinge.

11. An absorbent article as set forth in claim 1, wherein the absorbent layer is absent in the first and second flexible hinges.

12. An absorbent article as set forth in claim 1, wherein the central absorbent portion is surrounded by the first flexible hinges and longitudinally opposed lateral flexible hinges connecting the first flexible hinges, and the second flexible hinges are located outside the central absorbent portion.

13. An absorbent article as set forth in claim 1, wherein the first flexible hinges are located inside a region surrounded by the second flexible hinges and longitudinally opposed lateral flexible hinges connecting the second flexible hinges.

14. An absorbent article as set forth in claim 1, wherein first rear flexible hinges are extended rearwardly continuously from the first flexible hinges to gradually approach each other, and second rear flexible hinges are extended rearwardly to gradually approach each other while being spaced outwardly apart from the first rear flexible hinges, to thereby define rear support portions between adjacent first and second rear flexible hinges.

15. An absorbent article as set forth in claim 14, wherein the second rear flexible hinges are extended continuously from the second flexible hinges.

16. An absorbent article as set forth in claim 14, wherein the first and second rear flexible hinges are formed by compressing the absorbent layer.

17. An absorbent article as set forth in claim 16, wherein a rear central absorbent portion is defined between the first rear flexible hinges, and the rear support portions have an absorbent layer that is of a higher density than that provided in the rear central absorbent portion.

18. An absorbent article as set forth in claim 1, which is a sanitary napkin.

19. An absorbent article as set forth in claim 1, wherein when no external force is exerted on the absorbent article, h is smaller than H/6, wherein H indicates a thickness of the central absorbent portion at the longitudinal centerline while h indicates a height measured from an exterior surface of the backsheet to a midpoint of thickness of the first and second flexible hinges.

20. An absorbent article comprising:

a liquid-permeable topsheet on a skin surface; and

a backsheet on a garment surface,

wherein first rear compressed portions are disposed symmetrically about a longitudinal centerline of the absorbent article to define a rear central absorbent portion having an absorbent layer therebetween, the first rear compressed portions extending rearwardly of the absorbent article to gradually approach each other, and

second rear compressed portions are disposed symmetrically about the longitudinal centerline, the second rear compressed portions extending rearwardly of the absorbent article while being spaced outwardly apart from the first rear compressed portions,

wherein front ends of the second rear compressed portions are spaced a predetermined distance behind a line on which a lateral distance between the first rear compressed portions is increased to a maximum.

21. An absorbent article as set forth in claim 20, wherein portions defined between adjacent first and second rear compressed portions have an absorbent layer that is of a higher density than that provided in the rear central absorbent portion.

22. An absorbent article as set forth in claim 20, wherein an imaginary extension, which is extended forwardly from the front end of the second rear compressed portion in parallel with the longitudinal centerline, intersects the first rear compressed portion.

23. An absorbent article as set forth in claim 20, wherein additional compressed portions are formed at the front ends of the second rear compressed portions and placed side by side with the first rear compressed portions.

24. An absorbent article as set forth in claim 20, wherein first compressed portions are extended forwardly from the first rear compressed portions to gradually approach each other until a lateral reference line of the absorbent article.

25. An absorbent article as set forth in claim 20, wherein a longitudinal shrinkage force is exerted on the absorbent article, at least at locations where the front ends of the second rear compressed portions face the first rear compressed portions.