Scroll-type expander having heating structure and scroll-type heat exchange system employing the expander

• US 7,124,585 B2
• Filed: 02/14/2003
• Issued: 10/24/2006
• Est. Priority Date: 02/15/2002
• Status: Expired due to Fees

• Current Assignee: Korea Institute of Machinery & Materials (Dawonsys Co., Ltd.)
• Original Assignee: Korea Institute of Machinery & Materials (Dawonsys Co., Ltd.)
• Inventors: Lee, Jang-Hee, Shin, Dong-Gil, Kim, Young-Min
• Primary Examiner(s): Richter, Sheldon J
• Application Number:
  US10/504,805
• Publication Number:
  US 20050172622A1
• Time in Patent Office: 1,348 Days
• Field of Search: 606/43, 606/70, 606/79, 418/55.1, 418/55.2
• US Class Current: 60/643
• CPC Class Codes: F01C 11/004 and of complementary function, e.g. internal combustion engine with supercharger
• CPC Class Codes: F01K 27/00 Plants for converting heat or fluid energy into mechanical energy, not otherwise provided for
• CPC Class Codes: F01K 7/00 Steam engine plants characterised by the use of specific types of engine F01K3/02 takes precedence; Plants or engines characterised by their use of special steam systems, cycles or processes reciprocating-piston engines using uniflow principle F01B17/04; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating
• CPC Class Codes: F02B 53/00 Internal-combustion aspects of rotary-piston or oscillating-piston engines internal-combustion aspects of rotary pistons or outer members for co-operation therewith F02B55/00
• CPC Class Codes: F04C 18/0223 with symmetrical double wraps
• CPC Class Codes: F04C 23/003 having complementary function
• CPC Class Codes: F25B 2309/1401 Ericsson or Ericcson cycles
• CPC Class Codes: F25B 9/06 using expanders F25B9/10 takes precedence
• CPC Class Codes: F25B 9/14 characterised by the cycle used, e.g. Stirling cycle

Abstract

The present invention provides a scroll-type expander that simultaneously performs expansion and re-heating such that efficient expansion is realized and there is no reduction in efficiency caused by pressure loss occurring during the supply of an working fluid to the scroll-type expander, and that minimizes a difference in temperature between a stationary scroll member and a rotating scroll member, as well as a temperature distribution of a scroll wrap. The present invention also relates to a heat exchange system that uses a scroll-type expander to replace pistons in a conventional reciprocating Stirling engine or refrigerator with a pair of scroll-type compressor and expander such that the heat exchange system may be used as a Stirling engine or refrigerator. The present invention also provides a steam engine, in which a steam turbine in the conventional steam engine (Rankine system) is replaced with a scroll-type expander such that the steam cycle has both a re-heating cycle and a regeneration cycle.

Claims

1. A scroll-type expander, comprising:

a sealed housing having a heating surface to an outside area, and including at least one of each of an inflow opening and an exhaust opening at both a center area and a circumferential area;

at least a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape;

at least an orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll member being orbiting along a predetermined orbiting radius to continuously expand working fluid entering the housing;

heating chamber provided to an outer circumference of the housing and which supply heat when working fluid is expanded by the motion of the orbiting scroll member;

drive shafts connected to the orbiting scroll member to drive the orbiting scroll member; and

a pre-heating pipe connected to the working fluid inflow opening of the center area of the housing and extending into the heating chambers to pass through the heating chambers so that the working fluid entering the heating chambers may absorb heat.

2. The scroll-type expander of claim 1, further comprising heat pipe connected to the heating chambers and able to transmit large amounts of heat by a low temperature difference as a result of latent heat.

3. The scroll-type expander of claim 1, further comprising a plurality of heating pins formed to the external heating surface of the housing that is located within the heating chambers.

4. The scroll-type expander of claim 1, further comprising a power transmission shaft connected to an outside of one of the drive shafts to enable the transmission of power to outside the scroll-type expander.

5. The scroll-type expander of claim 1, wherein the orbiting scroll member is connected to at least two of the drive shafts to be driven by the drive shafts.

6. The scroll-type expander of claim 1, wherein a pair of the stationary scroll members are provided opposing one another in the housing, and a pair of the orbiting scroll members are provided meshed with the stationary scroll members.

7. The scroll-type expander of claim 1, wherein a shaft seal is provided at each area of connection of the drive shafts to the housing, the seal providing a lubricated seal.

8. The scroll-type expander of claim 1, wherein a bearing assembly is mounted where the drive shafts are connected to the housing, and an insulating material is provided where the drive shafts are connected to the housing to prevent overheating of the bearing assemblies and to prevent heat from escaping from inside the housing.

9. A scroll heat exchange system, comprising:

a scroll-type compressor including a sealed housing having a heat radiation surface and having at least one of each of an working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, and a orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously compress working fluid entering the housing;

a scroll-type expander including a sealed housing having a heating surface and having at least one of each of an working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, and a orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously expand working fluid entering the housing;

a driver connected to each of the orbiting scroll members of the scroll-type compressor and the scroll-type expander to drive the orbiting scroll members;

a first connector interconnecting the working fluid exhaust and inflow openings at the outer areas of the scroll-type compressor and the scroll-type expander;

a second connector interconnecting the working fluid exhaust and inflow openings at the center areas of the scroll-type compressor and the scroll-type expander;

a regenerator through which the first and second connectors pass in a state adjacent to one another to realize heat exchange between the working fluid passing through the first and second connectors;

and working fluid compressed in the scroll-type compressor, exhausted through the exhaust opening at the center area of the scroll-type compressor, passed through the regenerator via the second connector, then supplied through the inflow opening at the center area of the scroll-type expander, after which the working fluid undergoes expansion in the scroll-type expander, is exhausted through the exhaust opening at the outer area of the scroll-type expander, passed through the regenerator via the first connector, and supplied through the inflow opening at the outer area of the scroll-type compressor to thereby realize circulation of the working fluid through the heat exchange system.

10. The scroll heat exchange system of claim 9, further comprising a cooling section formed around an outer circumference of the housing that surrounds the scroll-type compressor such that heat generated when working fluid is compressed is expelled outwardly, and a heating section formed around an outer circumference of the housing that surrounds the scroll-type expander such that heat is supplied during expansion of working fluid.

11. The scroll heat exchange system of claim 9, further comprising a cooling connected to the working fluid inflow opening provided to the outer area of the scroll-type compressor and acting to cool the working fluid that is supplied to the scroll-type compressor after passing through the regenerator, and a heater connected to the working fluid exhaust opening provided to the center area of the scroll-type expander and acting to heat the working fluid that is supplied to the scroll-type expander after passing through the regenerator.

12. The scroll heat exchange system of claim 9, further comprising a plurality of heat transfer pins that are formed to outer surfaces of the housing of the scroll-type compressor and the housing of the scroll-type expander, the heat transfer pins enabling easier heat absorption and heat rejection.

13. The scroll heat exchange system of claim 9, further comprising a bypass line communicating an area between a center compression area of a predetermined distance from the center area of the housing and the connector connected to the working fluid exhaust opening of the center area, and further comprising a control valve mounted on the bypass line to control the amount of fluid that is bypassed to vary compression amounts.

14. The scroll heat exchange system of claim 9, wherein the system operates as an engine when a heat of a temperature higher than a temperature of the scroll-type compressor is supplied to the scroll-type expander, and power is output from the drivers connected to the scroll-type expander and the scroll-type compressor.

15. The scroll heat exchange system of claim 9, wherein the system operates as a refrigerator when power is input to the drivers connected to the scroll-type expander and the scroll-type compressor, and a heat of a temperature lower than a temperature of the scroll-type compressor is absorbed in the scroll-type expander.

16. The scroll heat exchange system of claim 9, wherein the orbiting scroll members of the scroll-type compressor and the scroll-type expander are each connected to two drive shafts to be driven by the drive shafts.

17. The scroll heat exchange system of claim 16, wherein the drive shafts connected to the orbiting scroll members of the scroll-type compressor maintain a phase difference of 180°

with the drive shafts connected to the orbiting scroll members of the scroll-type expander.

18. A scroll heat exchange system, comprising:

a first scroll-type expander including a sealed housing having a heating surface and having at least one of each of a working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, and an orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously expand working fluid entering the housing;

a scroll-type compressor including a sealed housing having a heat radiation surface and having at least one of each of the working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, and an orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously compress working fluid entering the housing;

a second scroll-type expander including a sealed housing having a heating surface and having at least one of each of a working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, and an orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously expand working fluid entering the housing;

a driver connected to each of the orbiting scroll members of the scroll-type compressor and the scroll-type expanders to drive the orbiting scroll members;

a first connector interconnecting the working fluid exhaust and inflow openings at the outer areas of the scroll-type compressor and the first scroll-type expander;

a second connector interconnecting the working fluid exhaust and inflow openings at the center areas of the scroll-type compressor and the second scroll-type expander;

a first regenerator through which the first and second connectors pass in a state adjacent to one another to realize heat exchange between the working fluid passing through the first and second connectors;

a third connector interconnecting the working fluid exhaust and inflow openings at the outer areas of the scroll-type compressor and the second scroll-type expander;

a fourth connector interconnecting the working fluid exhaust and inflow openings at the center areas of the scroll-type compressor and the second scroll-type expander;

a second regenerator through which the third and fourth connectors pass in a state adjacent to one another to realize heat exchange between the working fluid passing through the third and fourth connectors; and

working fluid compressed in the scroll-type compressor, exhausted through the exhaust opening at the center area of the scroll-type compressor, then part of the working fluid is passed through the first regenerator via the second connector, then supplied through the inflow opening at the center area of the first scroll-type expander, after which the working fluid undergoes expansion in the first scroll-type expander, is exhausted through the exhaust opening at the outer area of the scroll-type expander, passed through the first regenerator via the first connector, and supplied through the inflow opening at the outer area of the scroll-type compressor, and the remaining part of the working fluid is passed through the second regenerator via the fourth connector, then supplied through the inflow opening at the center area of the second scroll-type expander, after which the working fluid undergoes expansion in the second scroll-type expander, is exhausted through the exhaust opening at the outer area of the second scroll-type expander, passed through the second regenerator via the third connector, and supplied through the inflow opening at the outer area of the scroll-type compressor to thereby realize circulation of the operational fluid through the heat exchange system,

wherein the first scroll-type expander and the scroll-type compressor may operate as an engine, and the second scroll-type expander and the scroll-type compressor may operate as a refrigerator.

19. A steam engine, comprising:

a scroll-type expander including a sealed housing having a heating surface and having at least one of each of an working fluid inflow opening and an exhaust opening at both a center area and a circumferential area, a stationary scroll member fixed within the housing and extending from the center area of the housing outwardly in a spiral shape, an orbiting scroll member meshed with the stationary scroll member within the housing and extending from the center area of the housing outwardly in a spiral shape, the orbiting scroll members being orbiting along a predetermined orbiting radius to continuously expand working fluid entering the housing, heating chambers provided to an outer circumference of the housing and which supply heat when working fluid is expanded by the motion of the orbiting scroll members, and drive shafts connected to the orbiting scroll members to drive the scroll members;

a heat exchanger through which high temperature working fluid expanded in the scroll-type expander and exhausted from the scroll-type expander passes;

a condenser for condensing the working fluid passing through the heat exchanger;

a storage tank for storing the working fluid passing through the condenser; and

a pump for pressurizing the working fluid passing through the storage tank,

wherein the working fluid pressurized in the pump is circulated by again passing through the heat exchanger to receive heat from high temperature working fluid, to be heated.