Polymer sheets and methods of controlling adhesion of polymer sheets to glass

• US 7,125,607 B2
• Filed: 03/16/2004
• Issued: 10/24/2006
• Est. Priority Date: 03/16/2004
• Status: Active Grant

• Current Assignee: Solutia Incorporated (Eastman Chemical Company)
• Original Assignee: Solutia Incorporated (Eastman Chemical Company)
• Inventors: Yu, Michael Kin-kui, Wade, Bruce Edward, D'Errico, John Joseph, Thompson, Helen Mackin
• Primary Examiner(s): NAKARANI, DHIRAJLAL S
• Application Number:
  US10/801,052
• Publication Number:
  US 20050208315A1
• Time in Patent Office: 952 Days
• Field of Search: 428/437, 524/394, 524/400
• US Class Current: 428/437
• CPC Class Codes: B32B 17/10688 Adjustment of the adherence to the glass layers
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: Y10T 428/3163 Next to acetal of polymerized unsaturated alcohol [e.g., formal butyral, etc.]
• CPC Class Codes: Y10T 428/31855 Of addition polymer from unsaturated monomers

Abstract

The present invention is in the field of polymer sheets comprising poly(vinyl butyral) and sodium acetate and methods of producing and using the same, and more specifically, the present invention is in the field of polymer sheets comprising plasticized poly(vinyl butyral), sodium acetate, and an adhesion control agent.

Claims

1. A polymer sheet, comprising:

plasticized poly(vinyl butyral);

sodium acetate; and

,

a magnesium salt, wherein the titer of said magnesium salt is at least 4, wherein the alkalinity titer attributable to said sodium acetate is at least 20, and wherein the ratio of said titer of said magnesium salt to the total alkalinity titer is at least 0.2.

2. The polymer sheet of claim 1, wherein said alkalinity titer attributable to said sodium acetate is at least 30.

3. The polymer sheet of claim 1, wherein said alkalinity titer attributable to said sodium acetate is at least 40.

4. The polymer sheet of claim 1, wherein said alkalinity titer attributable to said sodium acetate is at least 50.

5. The polymer sheet of claim 1, wherein said titer of said magnesium salt is at least 8.

6. The polymer sheet of claim 1, wherein said titer of said magnesium salt is at least 12.

7. The polymer sheet of claim 1, wherein said ratio of said titer of said magnesium salt to said total alkalinity titer is at least 0.3

8. The polymer sheet of claim 1, wherein said ratio of said titer of said magnesium salt to said total alkalinity titer is at least 0.4

9. The polymer sheet of claim 1, wherein said magnesium salt is magnesium bis(2-ethylbutyrate).

10. A polymer sheet, comprising:

plasticized poly(vinyl butyral);

sodium acetate;

potassium acetate; and

,

a magnesium salt, wherein the titer of said magnesium salt is at least 9.0, wherein the total alkalinity titer is at least 20, wherein the ratio of said titer of said magnesium salt to said total alkalinity titer is at least 0.2, and wherein the ratio of parts per million of potassium to parts per million of sodium is less than 1.0.

11. The polymer sheet of claim 10, wherein said alkalinity titer is at least 30.

12. The polymer sheet of claim 10, wherein said alkalinity titer is at least 40.

13. The polymer sheet of claim 10, wherein said alkalinity titer is at least 50.

14. The polymer sheet of claim 10, wherein said titer of said magnesium salt is at least 8.

15. The polymer sheet of claim 10, wherein said titer of said magnesium salt is at least 10.

16. The polymer sheet of claim 10, wherein said ratio of said titer of said magnesium salt to said total alkalinity titer is at least 0.3.

17. The polymer sheet of claim 10, wherein said ratio of said titer of said magnesium salt to said total alkalinity titer is at least 0.4.

18. The polymer sheet of claim 10, wherein the ratio of parts per million of said sodium to parts per million of said potassium is less than 0.8.

19. The polymer sheet of claim 10, wherein said magnesium salt is magnesium bis(2-ethylbutyrate).

20. A method of manufacturing a polymer sheet, comprising:

forming a poly(vinyl butyral) resin, wherein said resin comprises sodium acetate and a magnesium salt;

adding a plasticizer to said resin to form a melt; and

,

forming said polymer sheet with said melt, wherein the titer of said magnesium salt is at least 4, wherein the alkalinity titer attributable to said sodium acetate is at least 20, and wherein the ratio of said titer of said magnesium salt to the total alkalinity titer is at least 0.2.

21. A laminated glass panel, comprising:

a glass panel; and

,

a polymer sheet, wherein said polymer sheet comprises;

plasticized poly(vinyl butyral);

sodium acetate; and

,

a magnesium salt, wherein the titer of said magnesium salt is at least 4, wherein the alkalinity titer attributable to said sodium acetate is at least 20, and wherein the ratio of said titer of said magnesium salt to the total alkalinity titer is at least 0.2.